159
8. Apply grease to the lips of the shift shaft seal in the
gear shift cover; then using a new gasket, install the
gear shift cover and secure with the cap screws.
Tighten in a crisscross pattern to 8 ft-lb.
H2-013A
9. With the O-ring properly positioned, install the water
pump. Secure using the two existing cap screws.
GZ230A
NOTE: The longer cap screw goes on the top of the
water pump.
10. Install the coolant hoses and secure with the hose
clamps.
11. Install the spacer washer on the crankshaft; then
install the starter ring gear.
GZ249
GZ226
12. Place the key into the keyway in the crankshaft; then
wipe all oil from the crankshaft surface and rotor/fly-
wheel bore and install the rotor/flywheel onto the
crankshaft aligning the keyway with the key. Secure
with the nut (coated with red Loctite #271) tightened
to 105 ft-lb.
GZ225
13. Install the starter driven and counter gear shafts (D)
into the crankcase (longer shaft to the front); then
install the starter countershaft gear (C), starter driven
gear (A), and bushing (B) making sure the cham-
fered gear teeth on the countershaft gear are directed
outward.
GZ224A
14. Install the starter motor with a new O-ring lightly
lubricated with grease; then tighten the mounting cap
screws to 8 ft-lb.
CAUTION
Make sure the one-way starter clutch is properly
engaged with the starter ring gear before installing and
tightening the rotor/flywheel nut or damage to the
clutch assembly could occur.
