80
NOTE: If the screen or gasket is
damaged in any way, it must be
replaced.
3. Install the spark arrester assembly
and secure with the three cap screws.
Tighten cap screws to 48 in.-lb.
Light Bulb
Replacement
The wattage rating of each bulb is shown
in the chart. When replacing a burned
bulb, always use the same wattage rating.
NOTE: The bulb portion of the
headlight is fragile. HANDLE WITH
CARE. When replacing the head-
light bulb, do not touch the glass
portion of the bulb. If the glass is
touched, it must be cleaned with a
dry cloth before installing. Skin oil
residue on the bulb will shorten
the life of the bulb.
To replace the headlight bulb, use the fol-
lowing procedure.
1. Rotate the bulb assembly counter-
clockwise and remove from the
headlight housing; then disconnect
from the wiring harness.
2. Connect the new bulb assembly to
the wiring harness connector; then
insert into the headlight housing and
rotate fully clockwise.
To replace the taillight/brakelight bulb,
use the following procedure.
1. Remove the two screws and remove
the lens cover.
2. Push the bulb in and turn it counter-
clockwise.
3. Install the new bulb by turning it
clockwise while pushing in.
4. Install the lens cover.
Checking/Adjusting
Headlight Aim
The headlights can be adjusted vertically
and horizontally. The geometric center of
the HIGH beam light zone is to be used
for vertical and horizontal aiming.
1. Position the ATV on a level floor so
the headlights are approximately 6.1
m (20 ft) from an aiming surface
(wall or similar aiming surface).
ATV-0070C
NOTE: There should be an aver-
age operating load on the ATV
when adjusting the headlight aim.
2. Measure the distance from the floor
to the mid-point of each headlight.
3. Using the measurements obtained in
step 2, make horizontal marks on the
aiming surface.
4. Make vertical marks which intersect
the horizontal marks on the aiming
surface directly in front of the head-
lights.
Headlight
12V/27W (4)
Taillight/Brakelight
12V/8W/27W
CAUTION
Use only specified bulbs indicated
in the chart as replacement bulbs.
! WARNING
Do not attempt to remove the bulb
when it is hot. Severe burns may result.
CAUTION
When replacing the headlight bulb,
be careful not to touch the glass
portion of the bulb. Grasp the new
bulb with a clean cloth.
CAUTION
Tighten the lens cover screws only
until they are snug.
