Arctic Cat 150 2013, Operator'S Manual

Page 1: ...o not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information ...

Page 2: ...l 613 739 1535 Un cours d instruction est disponible pour les propriétaires cana diens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 3: ...ventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations without notice At th...

Page 4: ... 34 Control Locations and Functions 34 LCD Indicator Lights 36 Gas Vent Hoses 37 Carburetor Float Bowl Drain 37 Oil Level Stick 37 Seat Lock 38 Safety Flag Bracket 38 Transporting ATV 38 Gasoline Oil Lubricant 38 Engine Break In 39 General Maintenance 41 52 Maintenance Schedule 41 Shock Absorbers 42 General Lubrication 42 Hand Brake Systems 43 Brake Lever Lock 43 Suspension Steering Arm Bushings 4...

Page 5: ...rate an ATV without wearing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never...

Page 6: ...use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on your ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV One operator only No passengers Remove the speed limiting safety device on this ATV at your own risk FOR MORE INFORM...

Page 7: ...NST THE LAW NEVER OPERATE AN ATV WITHOUT AN APPROVED MOTORCYCLE HELMET EYE PROTECTION BOOTS GLOVES LONG PANTS AND A LONG SLEEVED SHIRT OR JACKET NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR WHILE OPERATING AN ATV NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS GO AT A SPEED WHICH IS PROPER FOR THE TERRAIN VISIBIL ITY CONDITIONS AND YOUR EXPERIENCE NEVER ATTEMPT TO DO WHEELIES JUMPS OR OTHER STUNTS ALWAYS BE ...

Page 8: ...on Anyone who rides the ATV should read and understand this informa tion before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 485 KM881B KM879D...

Page 9: ...ren may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 14 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision WARNI...

Page 10: ...control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar ter rain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye pro tection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury...

Page 11: ...ontrol of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your age and experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or j...

Page 12: ... small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Prac...

Page 13: ...ld flip over back wards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Stalling rolling backwards or improp erly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a ...

Page 14: ...les always follow proper procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surface...

Page 15: ...brake lever lock engaged could cause a change in handling or loss of brakes and cause an accident HOW TO AVOID THE HAZARD Always release the brake lever lock before driving the ATV WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never op...

Page 16: ...s of helmets on the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the American National Standards Institute ANSI Helmets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet These helmets should pro vide full face protection If you...

Page 17: ...to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for 1 Tires and Wheels Correct tire pressure is crucial Consult the General Maintenance section of this Opera tor s Ma...

Page 18: ... Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for cor rosion Also be sure to tighten any loose parts nuts or bolts You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not pre pared for them At the min...

Page 19: ...ation Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You...

Page 20: ... For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV ...

Page 21: ...an over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it The environment you operate an ATV in is often harsh and some times dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay clo...

Page 22: ...ield it s usually so reliable that sometimes you forget the ATV has its limits ATV Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnormal noises vibrations or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV de...

Page 23: ...is critical to safe ATV operation Don t ride when extremely tired and consider your health when plan ning longer rides Arctic Cat ATV Load Capacity Ratings Item Specifications lb kg Max Load Capacity 275 124 Front Rack max 25 11 Rear Rack max 50 23 Tongue Weight 35 16 Towing Capacity 300 136 Rear Rack and Tongue Weight Max 50 23 WARNING Operating this ATV with improper modifications can be haz ard...

Page 24: ... to have a land area closed is by riding over the regulations Group Behavior When riding in a group it is human nature to try to keep up with or out do those around you We can all be competitive and that can lead to risk taking resulting in serious injury or equipment damage Know your limitations and don t be afraid to slow the pace down SIPDE By themselves none of these safe behaviors and sound j...

Page 25: ...deraged children all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the h...

Page 26: ...th Overall 95 0 cm 37 4 in Tire Size Front 21 x 7 10 Tire Size Rear 22 x 10 10 Tire Inflation Pressure Front Rear 27 6 kPa 4 0 psi 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 157 9 kg 349 lb Gas Tank Capacity Rated 8 7 L 2 3 U S gal Transmission Lubricant Recommended SAE 80W 90 Hypoid Transmission Lubricant Capacity 300 ml 10 fl oz Engine Oil Capacity Approx 1 0 L 1 06 U S qt Gasoline Recommende...

Page 27: ...e Limiter 9 Throttle Lever 10 Brakelights Taillights 11 Kick Start Lever 12 Engine Stop Switch 13 Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Brake Fluid Sight Glass 17 Headlight Switch 18 Choke Lever 19 Shift Lever 20 Headlights Parking Lights NOTE The ATV you have purchased may differ slightly from those shown in the figures of this manual KM882A KM879A KM884B ...

Page 28: ...ll choke position full left 7 Press the starter button 8 As the engine warms up slowly slide the choke lever to the off position full right Another way to remember the starting procedure is by using the acro nym BONE C It stands for Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the electric starter becomes inoperative To use the starter follow this procedure 1 Push...

Page 29: ...g slowly or stop ping quickly do this 1 Compress both right and left brake levers on the handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will cause the brake shoes to drag on the drums and overheat the brake system Parking Parking involves following th...

Page 30: ...the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Leaning Weight Shift and Balance When you turn the trick is to move forward and slide over to the side of the seat that s on the inside of t...

Page 31: ...eight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill 1 Accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steepe...

Page 32: ...ust doesn t work stop and get off Dismount the ATV on the uphill side Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight as far back on the seat as possible 2 Lightly apply the brakes and ease up on the throttle Wide Turns About 20 of ATV accidents happen during turns If you don t under stand turn...

Page 33: ...wn less than 5 mph 2 Approach the obstacle head on 3 Come up off the seat 4 Keep your weight on the footrests 5 Apply a little throttle when the front tires make contact with the obstacle 6 Lean forward and release the throttle when the front tires clear the obstacle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single tra...

Page 34: ...e ground or the brake shoes may be frozen to the drums 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry the brake system befo...

Page 35: ... first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position NOTE Leaving the ignition switch key in the ON position could result in a discharged battery ...

Page 36: ...with the ATV Keep the spare key in a safe place Control Locations and Functions Ignition Switch The ignition switch has three positions OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is comple...

Page 37: ...ion the high beam will illuminate When the switch is in the Low Beam position the low beam will illuminate When the switch is in the Running Lights position the running lights will illuminate Engine Stop Switch This switch will stop the engine The engine can be started again by pressing the yellow starter but ton STOP position The ignition circuit is off The engine cannot be started or will not ru...

Page 38: ... RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three positions be sure the indicator is pointed directly at the position desired LCD Indicator Lights NOTE The LCD indicator lights monitor several ATV functions The gauge is back lit whenever the ignition switch is in the LIGHTS posi tion 1 Speedometer To select miles per hour MPH...

Page 39: ...ition switch is in the ON or LIGHTS position Gas Vent Hoses Replace the gas hose every two years Damage from aging may not always be visible Do not bend or obstruct the routing of the carburetor vent hose Make certain that the vent hose is securely connected to the carburetor and hose holder and the opposite end is always open Carburetor Float Bowl Drain Periodically the float bowl should be drain...

Page 40: ...rom your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load Gasoline Oil Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using...

Page 41: ...filled gas may leak onto the engine creating a fire hazard Tighten the gas tank cap securely after filling the tank Engine Break In New ATV s and renewed ATV engines require a break in period The first month is most critical to the life of the ATV Proper operation during the break in period helps assure maximum life and performance from the ATV CAUTION Any oil used in place of the recommended oil ...

Page 42: ...break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operating temper ature Do not idle the engine for excessively long periods of time Maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion...

Page 43: ...icate replace as necessary Dealer maintenance When using Arctic Cat ACX All Weather synthetic oil oil change interval can be increased to every 1 000 miles or every year C Clean L Lubricate R Replace T Tighten Maintenance Schedule Item Page Initial Service 100 miles Monthly Quarterly Annually Air filter 48 I I Battery 44 I I I Brake components 43 I Inspect every time before riding Lights 51 I Insp...

Page 44: ...contami nates to enter the opening 3 Remove the oil drain plug from the left front of the engine then remove the oil screen filter cap from under the right front of the engine and clean the screen 4 Install the screen filter cap spring and screen Tighten to 11 ft lb 5 Install the drain plug and tighten to 22 ft lb Pour the recommended oil in the fill hole Install oil level stick 6 Start the engine...

Page 45: ...er for service Checking Adjusting Front Wheel Brake System 1 Raise ATV enough to allow the wheels to spin freely 2 On the brake lever cable assem bly loosen both jam nuts Turn both cable adjusters counter clockwise until both front wheels do not spin freely 3 Turn both cable adjusters in 1 4 turn increments clockwise until wheels spin with a very slight amount of drag 4 Lower ATV push ATV forward ...

Page 46: ... rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems exces sive contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteries require regular cleaning and recharg ing in order to deliver peak performance and maximum service lif...

Page 47: ...rtion of the battery charger NOTE The maintainer charger will charge the battery to 95 capacity at which time the Maintenance Charge Indica tor D will illuminate and the maintainer charger will change to pulse float maintenance If the battery falls below 12 9 DC volts the charger will automatically start again at the first step of the charge sequence NOTE Not using a battery charger with the prope...

Page 48: ...trolyte leaks loose termi nals or bulging sides Leaking or bulging battery cases may indi cate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system WARNING Improper handling or connecting of a battery may result in severe injury including acid bu...

Page 49: ...nents 8 Stand well away from the dead battery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead battery and allow it to run for sev eral minutes before disconnecting the jumper cables 10 Remove the jumper cables in opposite order of hook up 4 3 2 1 Be careful not to short cables agains...

Page 50: ...o adjustment should be necessary If adjustment is necessary the following proce dure should be followed 1 Pull back rubber boots to access cable adjustment nut 2 Loosen jam nut to allow cable adjustment nut to be adjusted 3 Turn cable adjustment nut clockwise to increase free play in the cable Turn the adjust ment nut counterclockwise to decrease free play in the cable 4 There should be approxi ma...

Page 51: ...Condition Inspect the drive chain for any of the following conditions Loose pins Loose or cracked rollers Dry or rusted links Kinked or binding links Excessive wear The presence of any of the conditions requires drive chain replacement Take the ATV to an authorized Arctic Cat ATV dealer for this service NOTE If the drive chain is worn or damaged the sprockets may also be worn or damaged Inspect th...

Page 52: ... tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reach ing this minimum specification Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak ...

Page 53: ... jack Bulb Replacement The wattage rating of the bulb is shown in the chart When replacing a burned bulb always use the same wattage rating NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the headlight bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shor...

Page 54: ...d pull it out of the light housing 2 Push the bulb in and turn it counterclockwise 3 Install the new bulb by turning it clockwise while pushing in then place the socket into the light housing and lock by turning it clockwise Fuse The main 20 amp fuse is located in a fuse holder near the battery under the seat NOTE To replace the fuse open the holder and remove the fuse then install the new fuse A ...

Page 55: ... float chamber 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Clean the ATV...

Page 56: ...ssary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as nec essary 9 Tighten all nuts bolts cap screws and screws making sure all cali...

Page 57: ...ble 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Belt Cracks or Gouges in Body Panels Air Filter Brake Pads Drive Driven Clutch Wear Parts Light Bulbs Spark Plug s The following will VOID Arctic Cat s warranty 1...

Page 58: ...t the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to deter mine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will repair or replace at Arctic...

Page 59: ...pair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly ...

Page 60: ... and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Module ECM Fuel Pump Engine Coolant Temperature S...

Page 61: ...ic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer Change Of Address Ownership Warranty Transfer To Name ________________________________________ Address ______________________________________ City State Province Zip Code Postal Code __________ Phone ___________________________...

Page 62: ...CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here Fold Back ...

Page 63: ...tion of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 150 2x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 567...

Page 64: ...62 NOTES ...

Page 65: ...63 Maintenance Record DATE SERVICE PERFORMED NOTES ...

Page 66: ...64 Maintenance Record DATE SERVICE PERFORMED NOTES ...

Page 67: ...IFICATION NUMBER 2 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen ...

Page 68: ...assengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVE...