8-6
PR257
7. Secure the brake caliper to the knuckle with new
“patch-lock” cap screws. Tighten to 20 ft-lb.
PR264A
8. Pump the hand brake lever; then engage the brake
lever lock.
9. Tighten the hub nut (from step 6) to the shaft.
Tighten to 200 ft-lb.
10. Install a new cotter pin and spread the pin to
secure the nut.
11. Install the wheel; then using a crisscross pattern,
tighten to 45 ft-lb.
12. Remove the ATV from the support stand.
Measuring/Adjusting
Toe-In
1. Thoroughly wash the ATV to remove excess
weight (mud, etc.).
2. Refer to the specifications and ensure the tires are
properly inflated to the recommended pressure.
NOTE: Ensure the inflation pressure is correct in
the tires or inaccurate measurements can occur.
CD005
3. Place the ATV in a level position taking care not to
push down or lift up on the front end; then turn the
handlebar to the straight ahead position.
NOTE: When measuring and adjusting, there
should be a normal operating load on the ATV.
4. Measure the distance from the outside edge of
each handlebar grip to equal reference points on
each side.
DE047A
5. Adjust the handlebar direction until the two mea-
surements are equal; then secure the handlebar to
the rear rack using tie-down straps.
NOTE: Care must be taken not to allow the han-
dlebar to turn while securing it.
CD014
6. Measure the distance from the inside of each front
rim to the lower frame tube.
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