Arctic Cat 2012 Prowler XT, Operator'S Manual

Page 1: ...ent with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information Always use common sense when operating this vehicle UNDER 16 WARNING Operating this ROV if you are under the age of 16 increases your chance of serious injury or death NEVER operate this ROV if you are not 16 or older and possess a valid drivers license ...

Page 2: ...Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper registration information FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations California Proposition 65 Always use common sense when operating this vehicle The Safety Alert Symbol means ATTENT...

Page 3: ...erator of this vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and proper use Always oper ate the vehicle within your level of skill and current terrain conditions Division II of this manual covers opera tor related maintenance operating instructions and ...

Page 4: ...6 Burnishing Brake Pads 36 General Maintenance 37 50 Maintenance Schedule 38 Liquid Cooling System 39 Oil Cooler XTZ 39 Shock Absorbers 39 General Lubrication 40 Hydraulic Brake 41 Protective Rubber Boots 42 Battery 43 Spark Plug s 46 Air Filter Housing Drain 46 Draining V Belt Cover 47 Tires 47 Wheels 48 Muffler Spark Arrester 48 Light Bulb Replacement 48 Checking Adjusting Headlight Aim 49 Fuses...

Page 5: ...ownhill if you feel the vehicle may tip Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large r...

Page 6: ... colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating this vehi cle Never operate this vehicle at exces sive speeds Go at a speed which is proper for the terrain visibility con ditions and your experience Never attempt to do wh...

Page 7: ...ates a potential hazard that could result in a serious injury or death 5 Warning Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 444 PR733B ...

Page 8: ... WARNING Indicates a potential hazard that could result in a serious injury or death 6 Warning Labels PR730B ...

Page 9: ...rage Compartment 8 In Dash Storage Compartment 9 Brake Pedal 10 Fuses 11 Ignition Start Switch 12 Shift Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch 19 Driver Seat Belt 20 Passenger Seat Belt 21 Drive Select Switch 22 Tilt Steering Latch XTX 23 Tool Kit 24 Occupant Side Restraints 25 Seat Belt Par...

Page 10: ...gment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate this vehicle WARNING POTENTIAL HAZARD Allowing passengers to ride in the cargo bed WHAT CAN HAPPEN Serious injury or death This vehicle is not designed to carry passengers in the cargo bed Passengers in the c...

Page 11: ...Gloves Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this vehicle WARNIN...

Page 12: ... body inside the passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID THE HAZARD Do not place your head arms hands legs or feet outside of the passenger com partment during operation Stay seated with your seat belt and helmet on and occupant side restraints...

Page 13: ...es and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain...

Page 14: ... WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Operating with the ROPS removed WHAT CAN HAPPEN Could lead to serious injury or death HOW TO AVOID THE ...

Page 15: ...d An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill If you must cross the side of a hill drive slowly and stop or turn downhill if you feel the...

Page 16: ...n it is safe to proceed go slowly WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and b...

Page 17: ...O AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this vehicle Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the vehicle may cause changes in handling which in some situations co...

Page 18: ...lity caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen gage the differential lock as soon as not needed for additional traction WARNING POTENTIAL HAZARD Failure to release the parking brake before driving the vehicle WHAT CAN HAPPEN Driving the vehicle with the parking...

Page 19: ...verall 200 6 cm 79 in Width Overall 156 2 cm 61 5 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front XT XTX XTZ 26 x 9R 14 27 x 9R 14 Tire Size Rear XT XTX XTZ 26 x 11R 14 27 x 11R 14 Tire Inflation Pressure 0 84 1 41 kg cm 12 20 psi MISCELLANY Dry Weight Approx XT XTX XTZ 558 kg 1231 lb 567 kg 1251 lb 596 kg 1315 lb ROPS Tested Curb Weight 645 kg 1428 lb Gas Tank Capacity 31 L 8 2 U S ...

Page 20: ... free secure Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelight light switch to OFF Check drive select switch set to 2WD Air Filter Duck bill drains clear of all debris Ducting secure no holes or tears Tires Wheels Properly inflated tread adequate C...

Page 21: ...e is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater torque to the wheels 3 To engage reverse gear from neutral move the shift lever to the right then forward Driving the Vehicle Once the engine s warm the vehicle is ready to be driven 1 With the engine idling press the foot brake pedal to apply the brake then select the a...

Page 22: ...before entering a turn The basic turning technique is to drive at low speed and gradually adjust the amount of steering to suit the driving surface Do not make sudden sharp turns on any sur face Refer to the sub sections Driving Uphill Driving Downhill Crossing Obstacles Driving in Reverse Skidding or Sliding Crossing Water or Crossing Roads for more information If your vehicle ever skids sideways...

Page 23: ...not go around an obstacle follow these guidelines 1 Stop the vehicle and set the parking brake Go out to inspect the obstacle thoroughly from both your approach side and the exit side If you believe you can cross the obstacle safely select four wheel drive 4WD NOTE Selecting the LOCK posi tion on the differential lock control may be beneficial however steer ing effort will be greatly increased 2 A...

Page 24: ...bstacles 2 Keep speed slow while maintaining momentum 3 Make sure you have a way out on the other side of the water 4 Once you ve cleared the water briefly apply the brakes to make sure they work NOTE Light pedal pressure or pumping the brakes for a short dis tance will aid in drying the brakes Crossing Roads It may be necessary to cross a road or highway If so note the following guide lines 1 Sto...

Page 25: ...at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride CAUTION Before riding manually move the vehicle forward and backward to make certain that all wheels roll freely CAUTION Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings WARNING Go...

Page 26: ...ranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the name VIN and ESN when contacting an authorized Arctic Cat dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key ATV 0055 Two keys come with this vehicle Keep the spar...

Page 27: ...In situations when additional traction is necessary four wheel drive would be the desired choice To select 2WD depress the bottom of the switch To select 4WD move the switch to the middle position To engage the dif ferential lock slide the switch latch slightly downward while pressing the top of the switch forward PR745E NOTE When the differential lock is engaged the indicator light will be illumi...

Page 28: ...steering wheel and move the steering wheel to the desired position then release the latch and make sure the steering wheel locks in one of the four detent positions PR482A Seat Belt Reminder Indicator Light Each time the ignition switch is turned ON the indicator light will illuminate for approximately eight seconds to remind occupants to secure their seat belts PR745A CAUTION When releasing the p...

Page 29: ...n slide the rear of the seat into the seat retain ers and push down firmly on the front of seat The seat should automatically lock into position Seat Belts This vehicle is equipped with seat belts for the operator and the passenger To fasten and release the seat belt properly use the following procedure 1 Place the seat belt across your lap as low as possible without twisting the belt making sure ...

Page 30: ...nic Power Steering EPS system to reduce steering effort and driver fatigue over a broad range of operating conditions The EPS system engages when the igni tion switch is turned to the ON position and disengages after approximately five minutes to conserve battery power if the engine is not running This system is entirely maintenance free no adjustment or servicing is required There are no fluids t...

Page 31: ...gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 Fuel Level Indicator Indicates approximate amount of gasoline in the ga...

Page 32: ...malfunc tion code and wrench icon will con tinue to be displayed on the LCD until the malfunction is corrected NOTE Take the vehicle to an authorized Arctic Cat dealer to have the error corrected and the system error reset as soon as possible FI001B Battery Condition Indicator The word VOLT will flash on the LCD whenever a low voltage 9 DC volts or high volt age 16 DC volts is detected Temperature...

Page 33: ...r If the engine coolant temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis si...

Page 34: ...change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display Uses odome ter trip meter display of the LCD to warn of a system error condition requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low volt age 9 DC volts or a high volt age 16 DC v...

Page 35: ...Tongue and Storage Compart ment Weight Total weight on trailer tongue and storage compartment Rear Tongue and Cargo Weight Total weight on trailer tongue and cargo box Towing Capacity Total weight of trailer and all cargo in the trailer Trailering and Towing PR039B This vehicle is equipped with a frame mounted receiver front and rear for a standard 5 1 cm 2 in receiver hitch The standard receiver ...

Page 36: ...asoline The recommended gasoline to use in this vehicle is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines con taining up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumula tion of moistu...

Page 37: ...ank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area Allow the engine to cool before filling the gas tank Care must be taken not to over fill the tank If overfilled gas may leak onto the engine creating a fire hazard ATV0049D Tighten the gas tank cap securely after filling t...

Page 38: ...then unload allowing com ponents to cool Although it is essential to place some stress on the engine compo nents during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operat ing temperature Do not idle the engin...

Page 39: ...er functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to an authorized Arctic Cat dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the vehicle to an authorized Arctic Cat dealer for pro fessional service NOTE The following instructions and inf...

Page 40: ...ntial rear drive dif ferential 41 I I 41 Replace every 4 years V Belt 47 I I Spark arrester muffler 48 C Tires air pressure 47 17 I Inspect every time before operating Brake components 41 I Inspect every time before operating Brake fluid 41 I Replace every 2 years Brake hoses 42 I Replace every 4 years Steering I Inspect every time before operating Suspension Ball joint boots drive axle boots fron...

Page 41: ... then shut off the engine and recheck coolant level NOTE Use a good quality biode gradable glycol based automotive type antifreeze Oil Cooler XTZ NOTE Dirt and debris must be cleaned from the cooling fins regularly to ensure proper engine oil cooling NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate t...

Page 42: ...scosity chart on page 35 in this manual for the proper engine oil Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely 1 Park the vehicle on level ground 2 Remove the driver and passenger seats then remove the center console 3 Loosen the oil level stick Be careful not to allow contaminan...

Page 43: ...moving in turn the drain plug from each CF107A CF106A 4 After all the oil has been drained install the drain plugs and tighten to 45 in lb 5 Pour recommended oil into each fill hole 6 Install the fill plugs and tighten to 16 ft lb Hydraulic Brake Brake Fluid CF127 1 Check the brake fluid level in the brake fluid reservoir The fluid level must be maintained between the MAX and MIN level marks If th...

Page 44: ...authorized Arctic Cat dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb steel wheels or 80 ft lb aluminum wheels Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left CC791 1 Secure the vehicle on a support stand to elevate th...

Page 45: ...t recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery main tenance charging Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain 1 When charging a battery in the vehi cle be sure the ignition switch is in the OFF position NOTE Be sure to maintain the fluid of the battery at the UPPER LEVEL Use only distille...

Page 46: ... A on the left side of the charger select the Nor mal Charge Icon E The Normal Charge Indicator C should illuminate on the upper left portion of the charger 6 The battery will charge to 95 of its capacity at which time the Mainte nance Charge Indicator D will illu minate NOTE For optimal charge and per formance leave the charger con nected to the battery for a minimum 1 hour after the Maintenance ...

Page 47: ... ative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system compo nents 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead bat tery and allow it to run for several minutes bef...

Page 48: ...n to provide good engine power and gas mileage If the vehicle is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to remove the filter and inspect and or clean it NOTE To access the air filter the seats and the center console must be removed 1 Remove d...

Page 49: ...ut when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification Tire Replacement This vehicle has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing t...

Page 50: ...rrester assembly to the muffler PR498 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen PR499 NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the two cap screws Tighten to 60 in lb Light Bulb Replacement The wattage rating of each bulb is shown in the chart When repla...

Page 51: ...n aver age operating load on the vehicle when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the head lights 5 Switch on the lights Make sure the HIGH beam ...

Page 52: ...tract smoothly and fully without binding or catching Check that the latch plate locks securely in place in the buckle and releases when the button is pressed Wash off any dirt and make sure the retractors are free of debris Do not grease or oil the retractors Occupant Side Restraints Inspect the occupant side restraints for frayed edges cuts or separation of seams Wash off any dirt and make sure t...

Page 53: ...oth 5 Apply light oil to the upper steering shaft bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the radiator neck wit...

Page 54: ...y then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap scre...

Page 55: ...53 NOTES ...

Page 56: ... including rental operations non transferable 3 Thirty days from date of sale of ROV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 for all eligible replace ment parts on new product Exclusions to this warranty include normal wear abuse or co...

Page 57: ...ent the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arctic Cat ATV dealer will examine the ROV or part to determine if in his opin ion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic C...

Page 58: ... for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carburetor...

Page 59: ...e unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change R Ownership Change R Warranty Transfer R CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER T...

Page 60: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 61: ...59 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 62: ...60 NOTES ...

Page 63: ...r reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 64: ...p n 2259 079 2011Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1656 Canada ...