25
KC0058
3. Remove the cap screws securing the upper steering
post to the frame. Account for the housing cap, outer
housing, and inner housing.
KC307A
4. Remove the cotter pins from the inner tie rod ends;
then remove the nuts and disconnect the inner tie rod
ends.
KC184A
NOTE: If tie rods are to be completely removed,
remove the outer tie rod ends from the knuckles at
this time.
5. Remove the cap screw securing the lower steering
post to the bearing. Account for a flat washer.
KC184B
6. Remove the steering post from the ATV.
CLEANING AND INSPECTING
1. Wash the tie rod ends in parts-cleaning solvent. Dry
with compressed air. Inspect the pivot area for wear.
Apply a low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bearing halves, bearing caps, and bearing
housings for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
8. Inspect the handlebar grips for damage or wear.
INSTALLING
1. Install the steering post into the frame and secure the
lower end in the bearing with a flat washer and cap
screw. Tighten to 40 ft-lb.
KC184B
2. Apply grease to the inner and outer housings of the
upper steering post support; then with the housing
cap in place, secure with the cap screws. Tighten to
20 ft-lb.
! WARNING
Always wear safety glasses when using compressed
air.
