75
FI639B
NOTE: Be sure to apply sealant to the inside radius
of all cap screw locations and the entire surface of
the internal cap screw bosses.
FI639C
2. Using a plastic mallet, lightly tap the case halves
together until cap screws can be installed.
3. From the right side, install the crankcase cap screws
noting the location of the different-sized cap screws;
then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs while tightening the
cap screws.
MD1008
4. From the left side, install the remaining crankcase
cap screws; then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs while tightening the
cap screws.
CC871
5. In a crisscross/case-to-case pattern, tighten the 8 mm
cap screws until the halves are correctly joined; then
tighten to 21 ft-lb.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
6. In a crisscross/case-to-case pattern, tighten the 6 mm
cap screws to 10 ft-lb.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
Installing
Engine/Transmission
1. From the left side, place the engine into the frame
(rear of engine first) tilting the rear up to allow cylin-
der head to clear frame.
2. With engine moved rearward, engage the splines of
the front driveline into the front output drive yoke;
then move into position and install the two
through-bolts. Secure with lock nuts and tighten to
35 ft-lb.
3. Install the four cap screws securing the rear driveline
to the output drive flange and tighten to 20 ft-lb.
4. Connect coolant hoses (A) and (B) to the water pump
and connect the upper coolant hose to the thermostat
housing. Tighten all clamps securely.
AT THIS POINT
After completing center crankcase components, pro-
ceed to Installing Right-Side Components, to Installing
Left-Side Components, and to Installing Top-Side Com-
ponents.
