Arctic Cat 2015 WILDCAT SPORT, Operator'S Manual

Page 1: ...O P E R A T O R S M A N U A L www arcticcat com WILDCAT TRAIL XT ...

Page 2: ...g The ROHVA two hour safety course helps develop safe driving habits but it is not a learn to drive course It is intended to improve awareness about ROV s and inspire a safety minded approach to off road recreation Users can save their progress and stop the course at any time and pick up later where they left off At the end of the course they have the option of taking an ROV safety quiz to test wh...

Page 3: ...r operator of this vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and proper use Always oper ate the vehicle within your level of skill and current terrain conditions Division II of this manual covers opera tor related maintenance operating instructions ...

Page 4: ...Joint Break In 35 Drive Belt Break In 35 General Maintenance 36 51 Maintenance Schedule 37 Liquid Cooling System 38 Oil Cooler 38 Shock Absorbers 39 General Lubrication 40 Hydraulic Brake 41 Protective Rubber Boots 42 Battery 43 Spark Plugs 46 Air Filter Housing Drain 47 Draining V Belt Cover 48 Tires 48 Wheels 48 Muffler Spark Arrester 49 Headlight Bulb Replacement 49 Checking Adjusting Headlight...

Page 5: ...nhill if you feel the vehicle may tip Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large roc...

Page 6: ...e to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet gog gles boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating this vehi cle Never operate this vehicle at exces sive speeds Go at a speed which is proper for the terrain visibility con ditions and your experience Never attempt to d...

Page 7: ...situation which if not avoided could result in death or serious injury 5 Warning Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 2436 155 WT057C ...

Page 8: ... WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning Labels WT056C ...

Page 9: ...Override Switch 4 Seat Lock Lever 5 Glove Box 6 Brake Pedal 7 Fuses 8 Ignition Start Switch 9 Shift Lever 10 DC Power Outlet 11 Accelerator Pedal 12 Taillight Brakelight 13 Operator s Manual Location 14 Headlight Switch 15 Driver Seat Belt 16 Passenger Seat Belt 17 Drive Select Switch 18 Tilt Steering Wheel Lever 19 Tool Kit 20 Driver Door 21 Passenger Door 22 Door Latch 23 Passenger Grab Handle ...

Page 10: ...he skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate this vehicle WARNING POTENTIAL HAZARD Allowing passengers to ride in the cargo bed WHAT CAN HAPPEN Serious injury or death This vehicle is not designed to carry passengers in the car...

Page 11: ...ng sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this vehicle WARNING POTENTIAL HAZ...

Page 12: ...s of your body inside the passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID THE HAZARD Do not place your head arms hands legs or feet outside of the passenger com partment during operation Stay seated with your seat belt and helmet on and doors properly ...

Page 13: ...es and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain...

Page 14: ...eep hills WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Operating with the ROPS removed WHAT CAN HAPPEN Could lead to serious injury or death HOW TO A...

Page 15: ... hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill If you must cross the side of a hill drive slowly and stop or turn downhi...

Page 16: ...d you When it is safe to proceed go slowly WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slo...

Page 17: ...fied in this Operator s Manual for this vehicle Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modif...

Page 18: ...cified in this Opera tor s Manual Avoid operating through or over thick brush timber debris or large rocks whenever possible Watch for and avoid sharp branches rocks or other large objects that could impede or impact the vehicle or enter the passenger compartment WARNING POTENTIAL HAZARD Securing a person improperly in the vehicle due to physical size WHAT CAN HAPPEN Serious injury or death Occupa...

Page 19: ...cargo 97 kPa 14 psi front w cargo 137 kPa 20 psi rear w cargo MISCELLANY Dry Weight Approx 449 kg 990 lb 459 kg 1013 lb Limited Curb Weight 486 kg 1072 lb 497 kg 1095 lb Limited ROPS Tested Curb Weight 817 kg 1802 lb Gas Tank Capacity 28 L 7 4 U S gal Coolant Capacity 3 1 L 3 2 U S qt Differential Capacity 200 ml 6 8 fl oz Rear Transaxle Capacity 1 2 L 1 2 U S qt Engine Oil Capacity Approx 3 34 L ...

Page 20: ... leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelight light switch to OFF Check drive select switch set to 2WD Air Filter Drains clear of all debris Ducting secure no holes or tears Tires Wheels Properly inflated tread adequate Check tires for cuts or tears Whee...

Page 21: ...erse and neutral until the letter H is displayed on the gauge 4 To select low range from high range move the shift lever rearward one position until the letter L is dis played on the gauge NOTE The high range is for nor mal driving with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater torque to ...

Page 22: ...control Operating at low speed Use low range whenever operating at low speed Operating on an incline Use low range whenever operating in an incline posi tion Loading onto a pickup or trailer Use low range whenever loading vehicle Hauling heavy cargo towing or push ing Use low range whenever hauling towing pushing Operating in mud snow sand or other loose or soft terrain Use low range whenever oper...

Page 23: ... steer in the direction of the skid Also avoid hard braking or accelerating until you have regained directional control Driving Uphill Always drive straight up the hill and always avoid hills steeper than 15 1 Keep both hands on the wheel 2 Prior to starting the climb shift into low range select four wheel drive for traction and gradually press the accel erator then maintain a constant speed 3 If ...

Page 24: ...r to cross the obstacle but still give yourself plenty of time to react to changes in condi tions Crawl over the obstacle NOTE If there is any question about your ability to cross the obstacle safely you should turn around if the ground is flat and you have room or back up until you find a less difficult path Driving in Reverse When operating in reverse avoid sharp turns and backing down a hill Wh...

Page 25: ...be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers and the pedals move freely Make sure the floorboard is free of ice and snow 1 With the transmission in neutral move the vehicle forward and backward to check that the wheels roll freely If the vehicle will not roll the tires may be frozen ...

Page 26: ...riving on snow cov ered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride WARNING Do not operate this vehicle on a fro zen body of water The vehicle could break through the ice causing seri ous injury or death ...

Page 27: ... in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations And Functions Ignition Switch The ignition switch has three positions ATV 0056A OFF position All electrical circuits except accessory are off The engine will not start The key can be removed in this position NOTE The accessory plugs are powered by the battery at all times...

Page 28: ...he LCD Foot Brake The foot brake is the only service brake and it should be applied whenever brak ing is needed Apply the brake by press ing the brake pedal down Steering Wheel Tilt Lever Pull on the lever located on the steering column and move the steering wheel to the desired position then release the lever and make sure the steering wheel locks securely WT002A Headlight Switch WT018C CAUTION D...

Page 29: ...retainers and push down firmly on the rear of seat The seat should automat ically lock into position Seat Belts This vehicle is equipped with seat belts for the operator and the passenger To fasten and release the seat belt properly use the following procedure 1 Place the seat belt across your lap as low as possible without twisting the belt making sure the shoulder strap is below the neck and acr...

Page 30: ...the key switch to the OFF position then back to the ON position to reset the malfunction code If the code continues to be displayed take your vehicle to an authorized Arctic Cat Dealer for EPS system servicing before resuming operation In the event of electrical power failure the EPS system becomes disabled simi lar to an automobile with the engine shut off Steering effort increases but steering c...

Page 31: ...ck Display Displays engine hours odometer trip meter speedom eter tachometer or clock Press the Middle Button to change which parameter is being displayed The Engine Hour Meter and Odometer cannot be reset To reset the trip meter select the Trip Meter then press and hold the Middle Button until the trip meter display reads 0 NOTE The engine hour meter will not activate until engine speed exceeds 5...

Page 32: ...belt indicator is only a reminder and automatically extin guishes after 8 10 seconds It does not indicate that seat belts are prop erly secured It is the operator s responsibility to ensure all vehicle occupants are properly seated with seat belts secure and doors are prop erly latched Serious injury or death could occur as a result of falling out side a moving vehicle Display Fault Description C0...

Page 33: ...ircuit High P0266 Cylinder 2 Fuel injector Balance Open P0336 Crankshaft Angle Sensor Synchroni zation P0337 Crankshaft Angle Sensor Circuit SG P0339 Crankshaft Angle Sensor Intermittent Erratic P0340 Camshaft Angle Sensor Synchroniza tion P0341 Camshaft Angle Sensor Circuit SG P0342 Camshaft Angle Sensor Intermittent Erratic P0480 Fan Primary Right Relay Control Cir cuit P0481 Fan Secondary Left ...

Page 34: ...er Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings Chart for tongue weight information Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affected when towin...

Page 35: ... formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recommended for use in this engine use of any API certified SM 0W 40 oil is acceptable WARNING Driving this vehicle without extra cau tion when towing a trailer will be haz ardous Trailer towing can affect the handling and braking of the vehicle Tow only at low speeds and never ex...

Page 36: ...If overfilled gas may leak onto the engine creating a fire hazard Tighten the gas tank cap securely after filling the tank Engine Break In After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operato...

Page 37: ...until brake pads are properly burnished To properly burnish the brakes use fol lowing procedure 1 Choose an area sufficiently large to safely accelerate to 30 mph and to brake to a stop 2 Accelerate to 30 mph then press brake pedal to decelerate to 0 5 mph 3 Repeat procedure twenty times Suspension Axle CV Joint Break In It is important during the first ten hours of operation to operate the vehicl...

Page 38: ...und on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to an authorized Arctic Cat dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the vehicle to an a...

Page 39: ...e before operating 31 Replace every 2 years Engine oil and filter 40 R R Pre filter 47 I I Gear lubricant front differential 41 R I 41 Replace every 2 years Rear Transaxle Lubricant 41 R I 41 Replace every 2 years or 2000 miles V Belt 48 I I Spark arrester muffler 49 C Tires air pressure 48 17 I Inspect every time before operating Brake components 41 I Inspect every time before operating Brake flu...

Page 40: ... WT044A NOTE Ensure coolant level is between the MAX and MIN marks of the overflow bottle WT020A NOTE Use a good quality biode gradable glycol based automotive type antifreeze Oil Cooler NOTE The oil cooler is located under the front bumper in front of the radiator WT043 NOTE Dirt and debris must be cleaned from the cooling fins regularly to ensure proper engine oil cooling CAUTION Arctic Cat does...

Page 41: ...eve and remove load from the suspension then use an appro priate spanner wrench to adjust the sleeve to the desired position Checking Adjusting Ride Height NOTE Ensure the vehicle is on level ground the tires are properly inflated to 14 psi and there is an average operating load in the vehi cle 1 Measure from the ground to the bot tom of the skid plate along the front sway bar Measurement should b...

Page 42: ...lter wrench and a ratchet handle or a socket or box end wrench remove the old oil filter and dispose of properly Do not re use oil filter NOTE Clean up any excess oil after removing the filter 5 Apply oil to the new filter seal ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 6 Install the engine drain plug and tighten it securely Pour the re...

Page 43: ...ydraulic Brake Brake Fluid 1 With the vehicle level and the tires properly inflated check the brake fluid level in the brake fluid reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid WT012A NOTE The brake fluid reservoir is located on top of the master cylin der above and to the rear of the front left wheel 2 P...

Page 44: ...to 40 ft lb steel wheel 80 ft lb alumi num wheel Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left WT030A 1 Secure the vehicle on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the bal...

Page 45: ...extended low RPM operation short trips and high amperage accessory usage are also reasons for battery discharge Maintenance Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery main tenance charging Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain 1 When charging a battery in the...

Page 46: ...10 volt electrical outlet 3 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 4 Plug the charger into a 110 volt elec trical outlet 5 Using the Mode button A on the left side of the charger select the Normal Charge Icon E The Normal Charge Indicator C should illuminate o...

Page 47: ...ach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system compo nents WARNING Improper handling or connecting of a battery may result in serious injury including acid burns electrical burns or...

Page 48: ...nt cold weather foul ing make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon ATV 0051 Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug Adjust the gap see specifications chart for proper ignition Use a feeler gauge to chec...

Page 49: ...e filter body 4 Fill a wash pan larger than the ele ment with a non flammable cleaning solvent then dip the foam element in the solvent and wash it NOTE Foam Air Filter Cleaner is available from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent 6 Dry the element 7 Put the element in a plastic bag then pour in air filter oil and work the oil in...

Page 50: ...tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat dealer or a qualified tire repair station Tubeless Tire Repair Should a leak or flat tire occur due to a punc ture the tire may be repaired using a plug ...

Page 51: ...from the back of the headlight 2 Pull off the rubber boot then release the retaining clip Remove the bulb 3 Install the new bulb then attach the retaining clip and press on the rubber boot 4 Connect the wiring harness 5 Adjust the headlight using the Check ing Adjusting Headlight Aim instruc tions in this section Taillight Brakelight Replacement To replace the taillight brakelight assem bly use th...

Page 52: ...w to 60 in lb Fuses The fuses are located in a power distribu tion module under the driver s seat If there is any type of electrical system fail ure always check the fuses first NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out 3411 964 Electrical Output Terminals Two output terminals for electrical acces sories are located on the center and rear wiri...

Page 53: ...t grease or oil the retractors Doors Inspect the doors for broken or bent tubes hinges or latches Make sure the latches engage and lock securely WT010A ROPS Inspect the Rollover Protection Structure ROPS for any deformation twisting cracking missing or damaged fasteners loose fasteners modification to the pro duction form missing ROPS label unau thorized repair or welding and or improper installat...

Page 54: ...oth 5 Apply light oil to the upper steering shaft bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the radiator neck wit...

Page 55: ...install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and ...

Page 56: ...pplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires Drive Driven Clutch Wear Parts Oil Filter Drive Belt Air Filter Torn or Punctured Upholstery Brake Pads Cracks or Gouges in Body Panels Light Bulbs Spark Plug s CV Boots The following will VOID Arctic Cat s warranty 1 Failure to perform the proper break in procedure and all r...

Page 57: ...ent the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arctic Cat ATV dealer will examine the ROV or part to determine if in his opin ion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic C...

Page 58: ...tic Cat ROV dealer WARRANTY PERIOD The emission warranty period for this ROV begins on the same date as the standard warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure S...

Page 59: ...57 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 60: ...58 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 61: ...59 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 62: ...60 NOTES ...

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Page 65: ...his form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the remaining warranty Address...

Page 66: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 67: ...cord this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen ...

Page 68: ... 2014Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 p n 2260 359 ...