Arctic Cat ATV 2010, Operator'S Manual

Page 1: ...this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information SHAR...

Page 2: ...ours d instruction est disponible pour les propri taires cana diens composez le 1 613 739 1535 Particularly important information is distinguished in this manual by the following notations California...

Page 3: ...e the knowledge and facilities to provide you with the best service possible Know all local state provincial riding laws Respect your ATV Respect the environment and You will gain the respect of other...

Page 4: ...ol Locations and Functions 37 Shift Lever 39 Gas Vent Hoses 40 Carburetor Float Bowl Drain 40 Oil Level Stick 40 Seat Lock 41 Safety Flag Bracket 41 Transporting ATV 41 Gasoline Oil Lubricant 41 Break...

Page 5: ...ding side walks driveways parking lots and streets Never operate this ATV on any public street highway or road even a dirt or gravel one Never operate an ATV without wearing an approved helmet that fi...

Page 6: ...r that wet brakes may have reduced stop ping capability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always use the size and type...

Page 7: ...CTIC CAT BRAND ATV NEVER OPERATE AN ARCTIC CAT BRAND YOUTH ATV WITHOUT PARENTAL SUPERVISION NEVER OPERATE AN ATV ON PAVEMENT THE VEHI CLE IS NOT DESIGNED TO BE USED ON PAVED SUR FACES AND MAY BE DIFFI...

Page 8: ...pleting the training course U S owners only one incentive Arctic Cat provides free rider training courses to appropriate immediate family members per ATV purchase Others can take the training course f...

Page 9: ...tion Anyone who rides the ATV should read and understand this information before riding The labels should be consid ered as permanent parts of the ATV If a label comes off or becomes hard to read cont...

Page 10: ...nforma tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to rea...

Page 11: ...Canada WARNING POTENTIAL HAZARD Allowing anyone under age 12 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children may not have the ski...

Page 12: ...rate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or highways WARNING POTENTIAL HAZARD Operating this...

Page 13: ...which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your age and experience WARNING POTENTIAL HAZARD...

Page 14: ...evel surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTI...

Page 15: ...ls necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control o...

Page 16: ...ATV to lean sharply to one side Go straight down the hill where possi ble WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climb ing a hill WHAT CAN HAPPEN Could re...

Page 17: ...the ATV WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW T...

Page 18: ...AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in orde...

Page 19: ...r the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Helmet There are several types of helmets on the market but make sure you w...

Page 20: ...the largest possible area of your leg pref erably up to your knee and can handle significant impact Choos ing boots with low heels and a good tread will help prevent your feet from slipping off the f...

Page 21: ...SYSTEM Check that the brakelight and headlights work Don t drive the ATV unless all systems are working Check the ignition switch and engine stop switch 4 OIL AND FUEL Start with a full tank of gas a...

Page 22: ...ehydrated you could find yourself physically unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact...

Page 23: ...e ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can...

Page 24: ...you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations d...

Page 25: ...ping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know which trails you can ride and who else might be on those same trails These are signs cur...

Page 26: ...check out your local state or pro vincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding ove...

Page 27: ...n all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course...

Page 28: ...tion operator related maintenance and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication a...

Page 29: ...Overall 876 3 mm 34 5 in Tire Size Front AT20 x 7 8 Tire Size Rear AT19 x 8 8 Tire Inflation Pressure 0 21 kg cm 3 0 psi MISCELLANY Dry Weight Approx 118 kg 260 lb DVX 120 kg 265 lb Utility Gas Tank...

Page 30: ...witch 8 Throttle Limiter 9 Throttle Lever 10 Brakelight 11 Kick Start Lever 12 Emergency Stop Switch 13 Engine Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Headlight HI LO Switch 17 Shift...

Page 31: ...sit down 3 Turn on the fuel valve 4 Turn on the ignition 5 Shift into neutral 6 Move the emergency stop switch to RUN 7 Press the starter button 8 Let the engine warm up Another way to remember the s...

Page 32: ...time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Compress both right and left brake levers on the handleba...

Page 33: ...ne s warm the ATV is ready to go 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake levers and release the brake lever lock 3 Release the brakes slowly and apply the th...

Page 34: ...ly stall while riding uphill you need to take action before the ATV rolls backward down the hill 1 Stop where you are apply the brakes 2 Shut off the engine 3 Keep your body weight shifted forward 4 G...

Page 35: ...ost all forward motion follow the K turn proce dure NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15 Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictab...

Page 36: ...ght shifting and balancing shift your body weight to the inside of the turn 3 Gradually increase your speed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced ski...

Page 37: ...same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Crossing Water Your ATV can only handle water up to its footrests Any more...

Page 38: ...eral times while riding slowly NOTE After riding through water mud snow or slush it is important to dry the brake system before parking the ATV 4 Practice driving in an open snow covered or ice covere...

Page 39: ...ation IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has two positions OFF position All electrica...

Page 40: ...ngine The engine can be started again by pressing the yellow start but ton STOP position The ignition circuit is off The engine cannot be started or will not run If the emergency stop switch is used t...

Page 41: ...F position the valve will not allow gasoline to flow to the carburetor In the ON position the normal operating position gasoline will flow from the tank to the carburetor In this position 1 3 L 0 34 U...

Page 42: ...the gasoline and con densation to flow out 3 Tighten the drain screw securely OIL LEVEL STICK There is an oil level stick for checking the engine oil level To check the oil level use the following pro...

Page 43: ...dinary rope is not recommended because it can stretch under load GASOLINE OIL LUBRICANT Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many a...

Page 44: ...ays use less than throt tle Varying the engine RPM during the break in period allows the components to load aiding the engine component mating pro cess and then unload allowing components to cool Alth...

Page 45: ...e of the ATV I Inspect and clean adjust lubricate replace as necessary Dealer maintenance C Clean L Lubricate R Replace T Tighten MAINTENANCE SCHEDULE Item Page Initial Service First Week Monthly Quar...

Page 46: ...completely 1 Park the ATV on level ground 2 Remove the oil level stick Be careful not to allow contami nates to enter the opening 3 Remove the oil drain plug from the left side of the engine then remo...

Page 47: ...g for leaks HAND BRAKE SYSTEM Brake Lever Lock Check to make sure the brake lever lock engages properly and that the rear brake when engaged locks the wheels 1 Compress the left brake lever 2 Engage t...

Page 48: ...the ATV to an authorized Arctic Cat ATV dealer for service PROTECTIVE RUBBER BOOTS The protective boots should be inspected periodically Suspension Steering Arm Assembly Right and Left 1 Secure the AT...

Page 49: ...mpartment then thor oughly wash the battery and battery compartment with soap and water NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water an...

Page 50: ...NOTE Arctic Cat highly recommends all ATV batteries be connected to a maintenance charger during storage or any extended period of non use The charger MUST have an automatic float storage safe or pul...

Page 51: ...off all electrical accessories and turn the ignition switch OFF NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones...

Page 52: ...r cables in opposite order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and electrical system checked prior to operating the vehicle again SPARK PLUG The...

Page 53: ...djusted 3 Turn cable adjustment nut clockwise to increase free play in the cable Turn the adjustment nut counter clockwise to decrease free play in the cable 4 There should be approximately 6 mm 1 4 i...

Page 54: ...ires Air is sealed by the con tact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas w...

Page 55: ...replac ing a burned bulb always use the same wattage rating Headlights NOTE The bulb portion of the headlight is fragile HAN DLE WITH CARE When replacing the headlight bulb do not touch the glass port...

Page 56: ...is located within the holder If there is any type of electrical system failure always check the fuse first STORAGE COMPARTMENT TOOLS A basic tool kit is provided with the ATV It is located under the...

Page 57: ...ug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plung ers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure...

Page 58: ...ssary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the posi tive cable first 7 Check the entire brake system cables shoes e...

Page 59: ...tteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligib...

Page 60: ...has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer...

Page 61: ...pair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System War...

Page 62: ...verage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as fol...

Page 63: ...Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP W...

Page 64: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Page 65: ...Turns 32 Leaning Weight Shift and Balance 32 Load Capacity Ratings Chart Utility 24 Lubrication General 44 Maintenance General 43 Maintenance Record 64 Maintenance Schedule 43 Mounting the ATV 29 Oil...

Page 66: ...64 MAINTENANCE RECORD DATE SERVICE PERFORMED NOTES...

Page 67: ...65 NOTES...

Page 68: ...ective 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 90 Utility DVX 90 Standards to which conformity is declared IEC...

Page 69: ...67 NOTES...

Page 70: ...68 NOTES...

Page 71: ...cord the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is st...

Page 72: ...ssengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pav...