Arctic Cat Crossfire 700 EFI (EB) 2006, Operator'S Manual

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Page 2: ...MONTHS from date of sale for batteries on a full exchange basis and 50 exchange for the remaining SIX 6 MONTHS of the first year 4 THIRTY 30 DAYS from date of sale for all dealer installed parts and a...

Page 3: ...nance Checklist 22 Gasoline Additives 23 Checking Oil Injection System 23 Spark Plugs 23 Hydraulic Brake System 24 Drive Belt 27 Track Tension 29 Track Alignment 30 Suspension 31 Lights 33 Ski Wear Ba...

Page 4: ...ARTS OIL AND ACCESSORIES Only genuine Arctic Cat parts oil and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile For a complete list of accessories refer...

Page 5: ...contact an authorized Arctic Cat Snowmobile dealer for profes sional service At the time of publication all information and illustrations were technically cor rect Some illustrations used in this man...

Page 6: ...06RZF36ERB S2006RZF36ERO Standards to which conformity is declared EMC EN 50082 1 1992 EN 5501 IEC 801 2 1991 CISPR 12 IEC 801 3 1984 IEC 801 4 1998 IEC 1000 4 2 1995 EN 6100 4 2 IEC 1000 4 4 1995 EN...

Page 7: ...SNOWMOBILE SAFETY RULES 3 SNOWMOBILE SAFETY RULES...

Page 8: ...4 SNOWMOBILE SAFETY RULES SNOWMOBILE SAFETY RULES Cont...

Page 9: ...5T p n 0702 696 CARBURETION Fuel Injection Throttle Bodies 46 mm Fuel Pump Electric CHASSIS Length Overall 345 cm 136 in Height Overall 119 cm 47 in Width Overall 121 9 cm 48 in Ski Center to Center D...

Page 10: ...nformation CONTROL LOCATIONS Shown are typical control locations for Arctic Cat snowmobiles Loca tions of a specific control will vary according to model 739 609A GASOLINE OIL Recommended Gasoline The...

Page 11: ...e container for mixing the gaso line and oil To properly mix the fuel at a 100 1 ratio use the following procedure 1 Pour gasoline into the gasoline container until approximately half full 2 Pour 236...

Page 12: ...e dle By pushing the button once again the functions will be reversed By pushing the top button with speed being displayed for more than two seconds the display will show between standard mph or met r...

Page 13: ...to the position providing the operator with the most comfort To adjust the han dlebar use the following procedure NOTE It may be necessary to remove the handlebar cover for this procedure 1 Loosen th...

Page 14: ...itions of your area in accordance with the coolant manu facturer s recommendations While the cooling system is being filled air pockets may develop therefore run the engine for five to ten minutes aft...

Page 15: ...is detected replacement is necessary Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this ser vice NOTE When the snowmobile is operated in extremely cold weather 23 C 10 F or co...

Page 16: ...or operation between 0 5000 feet NOTE Drive train changes can be made by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmobile to an autho rized Arctic Ca...

Page 17: ...re raised This creates a high port exhaust design calibrated to provide maximum performance at high RPM 739 152B NOTE The RPM ranges will vary from model to model NOTE If the servomotor cycles three t...

Page 18: ...o adjustment is necessary If they are not within specifications proceed to step 5 5 Loosen the jam nut on the cable housing to be adjusted then using the adjusting nuts lengthen or shorten the housing...

Page 19: ...een the brake lever and the handlebar The distance must be greater than 2 54 cm 1 in 740 159B 2 Check the brake fluid level in the master cylinder brake fluid reservoir The brake fluid level must be j...

Page 20: ...o the OFF position or push the emergency stop switch to the DOWN position BRAKING Operating a snowmobile with hydraulic brakes is different from operating a snowmobile with mechanical brakes The follo...

Page 21: ...owed to enter the system it must be changed Never substi tute or mix different types or grades of brake fluid 3 Never ride the brake Even maintaining minimal pressure on the brake lever will cause the...

Page 22: ...system or if there is some other malfunction of the throttle system resulting in a loss of return spring force the monitor switch will stop the engine when the throttle control lever is released If t...

Page 23: ...near the steer ing post If disconnection of the throttle control wiring harness is needed to start the engine take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service as soon as p...

Page 24: ...otect the finish on the hood and belly pan NOTE It is recommended that the gas tank be nearly empty less than 1 4 full when tipping the snowmobile 3 Secure the snowmobile in this position 4 Pour the e...

Page 25: ...ted coming out of the top and bot tom of the spindle Wipe excess grease from the spindle 0737 294 REAR SUSPENSION Every 40 Operating Hours 1 Shut engine off and wait for all moving parts to stop 2 Wit...

Page 26: ...connections and routing Exhaust System Weekly Page 10 Check for damage leakage and obtructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper...

Page 27: ...be done by an authorized Arctic Cat Snowmobile dealer To check the oil injection system synchroniza tion use the following procedure NOTE To access the oil pump tip the snowmobile onto its left side t...

Page 28: ...rent heat range spark plugs may be neces sary Authorized Arctic Cat Snow mobile dealers have detailed spark plug information Consult a dealer before changing spark plugs as incorrect heat range spark...

Page 29: ...an authorized Arctic Cat Snowmobile dealer for this service Checking Brake Lever Travel Before each use check the brake lever travel using the following pro cedure 1 Compress the brake lever fully NOT...

Page 30: ...ary to refill the reservoir during the bleeding process 5 When the brake fluid is free of all air and the brake lever feels firm when compressed fill the reservoir to a level just below the high mark...

Page 31: ...cover and remove the remaining fluid then fill the reservoir with fresh fluid 9 Pump the brake lever to ensure correct positioning of the brake pads then release 10 Fill the reservoir to the proper l...

Page 32: ...sition and wait for all moving parts to stop 2 Set the brake lever lock 3 Open the hood then open the belt guard 4 Remove the access panel from the belly pan 5 Using both hands push inward on the driv...

Page 33: ...nk nearly empty less than 1 4 full lay the snowmobile on its side A piece of cardboard should be used to protect the finish on the hood and belly pan 3 Exert moderate pressure approximately 20 lb at m...

Page 34: ...f the skid frame 2 Position the tips of the skis against a wall then using a shielded safety stand raise the rear of the snowmobile off the floor making sure the track is free to rotate 3 Start the en...

Page 35: ...The suspension should be adjusted for the operational needs and riding preference of the operator The front shock springs determine the amount of ski pressure and the reaction of the front suspension...

Page 36: ...ski pressure When customizing the amount of ski pressure be sure to adjust both straps equally and do not over adjust the limiter straps to adversely affect steering and operator control of the snowm...

Page 37: ...wise 4 Install the lens and secure with the screws Removing Headlight Bulb NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the headlight bulb the bulb assembly must f...

Page 38: ...usting headlight aim 2 Measure the distance from the floor to midpoint of the head light 3 Using the measurement obtained in step 2 make a hori zontal mark on the aiming sur face 4 Make a vertical mar...

Page 39: ...1 Move the wear bar into position on the bottom of the ski 2 Align the wear bar studs with the holes in the ski then install the lock nuts Tighten to 1 5 2 1 kg m 11 15 ft lb ADJUSTING SKI STANCE 1 P...

Page 40: ...authorized Arctic Cat Snow mobile dealer for this service Each time a new set of wear strips are installed they should be tem pered Temper the wear strips by driving the snowmobile for approxi mately...

Page 41: ...for this ser vice NOTE If the drive belt deflec tion is above specifications the snowmobile will bog and lack power at clutch engagement For good performance proper belt deflection is critical Finally...

Page 42: ...in RPM Turn engine off 5 Plug the exhaust system outlet with a clean cloth 6 With the ignition switch in the OFF position A Disconnect the high tension leads from the spark plugs then remove the plug...

Page 43: ...4 DO NOT USE SOLVENTS OR SPRAY CLEANERS THE PROPELLANT WILL DAM AGE THE FINISH 15 If possible store the snowmo bile indoors Raise the track off the floor by blocking up the back end making sure the sn...

Page 44: ...oil NOTE After prolonged storage Arctic Cat recommends one tank ful of 100 1 gas oil mixture be used in conjunction with the oil injection system to ensure proper lubrication 6 Check the coolant level...

Page 45: ...he unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process...

Page 46: ...Fold Back Once Place Stamp Here CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701...

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Page 51: ...location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmobile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or part to deter...

Page 52: ...p n 2257 296 Printed in the U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701...