117
HDX156A
3. Remove the plugs from the oil cooler lines and
connect to the appropriate fittings. Secure with
hose clamps and tighten securely.
4. Secure the front and rear driveshafts to the engine
flanges with the cap screws and tighten to 20 ft-lb;
then connect the upper and lower coolant hoses and
tighten the clamps securely.
5. Place a new grafoil seal in the cylinder head and a
new grafoil seal on the muffler end of the exhaust
pipe and install the exhaust pipe. Secure with two
exhaust springs and two cap screws tightened to 20
ft-lb.
HDX153A
HDX154
6. Install the O2 sensor and tighten the sensor to 19
ft-lb. Connect the harness to the sensor.
7. Install the forward exhaust pipe heat shield and
secure with the machine screws. Tighten securely.
HDX152A
8. Install the CVT cooling ducts on the V-bolt hous-
ing and secure with clamps. Tighten securely.
Install an appropriate nylon tie to secure the
exhaust duct.
HDX135A
9. Install the starter cable to the starter motor, secure
with the nut, and tighten securely; then secure the
engine/harness ground wires to the engine with a cap
screw and tighten to 8 ft-lb.
HDX149A
10. Properly position the gear position switch on the
engine (A to A and B to B); then secure the shift
cable bracket to the engine case and tighten the
engine case screws to 8 ft-lb. Connect the gear posi-
tion switch connector.
Summary of Contents for PROWLER HDX 2015
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