Argo 693-22, Service Manual

Page 1: ...tallation ES 8 Changing a Headlamp Bulb Earlier Conquest Models ES 8 Installing the Headlamp Bulb Earlier Conquest Models ES 9 Removing a Headlamp Bulb ES 9 Installing a Headlamp Bulb ES 10 Removing t...

Page 2: ...ling Fan Response Bigfoot ES 17 Installing the Brake Cooling Fan Response Bigfoot ES 18 Removing the Brake Cooling Fan Conquest ES 19 Installing the Brake Cooling Fan Conquest ES 20 Calibrating the Di...

Page 3: ...m RB 12075 08 95 ES 32 Response Model V896 65 From RB 12702 11 96 ES 33 Response Model V896 65 From RB 14121 10 97 ES 34 Reponse Model V899 65 From RB 16104 06 99 ES 35 Response Model V899 65 From RB...

Page 4: ...V696 55 From SN7841 04 95 ES 45 Argo Vanguard2 Model V697 55 From SN8138 11 95 ES 46 Argo Vanguard2 Model V697 55 From SN8138 11 95 ES 47 Argo Vanguard2 Model V699 55 From SN12227 02 01 ES 48 Bigfoot...

Page 5: ...s selected Always disconnect the battery when servicing any electrical component Never weld on the vehicle without first disconnecting both positive and negative battery cables Make sure the part you...

Page 6: ...low charge for at least another 6 hours If the battery loses its electrical charge remove the battery from the ARGO and recharge it with a 12 volt battery charger at the rate of 10 12 amps maximum The...

Page 7: ...in section VB of this service guide 2 Locate the battery on the right hand side of the vehicle 3 Remove the negative battery cable first Accessing the negative ground cable terminal on Conquest model...

Page 8: ...charge for at least 6 hrs If persistant problems with battery charge occur before replacing the battery ensure that the engine charging system is functioning properly Refer to the appropriate engine...

Page 9: ...sket is in place and not damaged Replace if necessary 9 Install the screws to the headlamp trim 10 Plug the power wire leading from the new bulb into the vehicle wire harness Re tape the connection wi...

Page 10: ...he glass surface Do not touch the bulb with your fingers 4 Clip the new bulb assembly into the wire harness 5 Reaching in through the engine access area align the bulb assembly with the head lamp hous...

Page 11: ...Vehicles manufactured prior to S8131 SN8138 1 Remove the engine access cover 2 Disconnect the battery 3 Using a screw driver remove the 4 screws holding the headlamp rim to the upper body 4 Pull the h...

Page 12: ...ponse Bigfoot and Later Vanguard2 Vanguard Models Some earlier Response models incorporated a plastic headlamp bezel that secured itself to the upper body by 2 tabs to the inside of the headlamp openi...

Page 13: ...onnect Photo ES 12 The solenoid is fastened to the top of the starter The Kawasaki starter motor is located between the engine and transmission near the brake cooling duct Photo ES 11 ES 11 ES 12 5 Lo...

Page 14: ...ion the brake cooling duct and secure to the power pack frame with the 2 fas teners 6 Perform the servicing procedure Installing the Driven Clutch in section CS 7 Perform the servicing procedure Insta...

Page 15: ...ove the flywheel nut and recoil cup Photo ES 19 ES 18 ES 19 8 Attach a universal puller to the flywheel and pop the flywheel from the magneto side of the crank using a socket and wrench Photo ES 20 Wh...

Page 16: ...Photo ES 21 11 Locate and remove the 2 fasteners securing the starter motor to the engine 12 Disconnect the main starter cable from the starter Photo ES 22 ES 21 ES 22 Installing the Starter Response...

Page 17: ...n Response Bigfoot Response and Bigfoot models come equipped with a brake cooling system The cooling fan is mounted to the upper body by 4 rivets and air flow is routed via an intake hose to a brake c...

Page 18: ...mounting bracket to the fan Place the fan into the vehicle orienting the outlet towards the front of the vehicle Photo ES 26 2 Align the holes in the bracket with the 4 holes in the upper body and in...

Page 19: ...ed 2 Using a 3 16 drill bit remove the rivets starting from the front center of the vehicle to approximately the dash area Photo ES 29 3 Separate the body supporting it apart with a couple of 2x4 piec...

Page 20: ...intake duct and secure with the 4 bolts and lockwashers Orient the fan with the outlet facing towards the front of the vehicle and facing slightly downward 2 Connect the wiring from the vehicle wire h...

Page 21: ...w hose 8 Install the engine access cover On Conquests manufactured from CB17117 1 Fasten the blower fan to the molded plastic intake duct orienting the fan outlet fac ing down towards the bottom of th...

Page 22: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 22 Models T TB HT HTB FROM 1977 KB FROM 1981 86 K FROM1983 S FROM 1986 SB FROM 1987...

Page 23: ...Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 23 After T6460 TB8446 HTB8592 Models T TB HT HTB FROM 1977 KB FROM 1981 86 K FROM1983 S FROM 1986 SB FROM 1987 Argo Standard Heavy Duty Models...

Page 24: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 24 Argo Twin Model V888 22 V688 22 From SB8355 S6308...

Page 25: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 25 Argo Vangard Model V891 892 22 V691 692 22 from S6834 SB9691...

Page 26: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 26 Argo Model NKB From 1987 1 87...

Page 27: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 27 Argo I C Model V888 23 V688 23 From NKB 8187 NK 6192 11 88...

Page 28: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 28 Argo Magnum Model V890 23 V690 23 12 89...

Page 29: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 29 Argo Magnum Model V890 23 V690 23 From NKB9466 NK 6812 10 90...

Page 30: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 30 Argo Magnum Model V891 23 From NKB 10785 Models V891 27 V691 27 06 93...

Page 31: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 31 Argo Magnum Model V894 23 V894 27 From NKB 10973 03 94...

Page 32: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 32 Response Model V896 65 From RB 12075 08 95...

Page 33: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 33 Response Model V896 65 From RB 12702 11 96...

Page 34: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 34 Response Model V896 65 From RB 14121 10 97...

Page 35: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 35 Reponse Model V899 65 From RB 16104 06 99...

Page 36: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 36 Response Model V899 65 From RB 17665 12 00...

Page 37: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 37 Conquest V894 37 V894 38 From CB 10847 01 94 Conquest Parts Manual...

Page 38: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 38 Conquest Model V894 37 V894 38 From CB 12580 03 96...

Page 39: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 39 Conquest Model V899 37 V899 38 From CB 16049 05 99...

Page 40: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 40 Conquest Model V899 37 V899 38 From CB 17857 02 01...

Page 41: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 41 Argo Vanguard Model 693 22 From S6999 02 92...

Page 42: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 42 Argo Vanguard Model V693 36 From S7304 06 93...

Page 43: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 43 Argo Vanguard Model V697 51 From S8131 09 97...

Page 44: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 44 Argo Vanguard Parts Manual Model V699 51 From S12222 03 02...

Page 45: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 45 Argo Vanguard2 Model V696 55 From SN7841 04 95...

Page 46: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 46 Argo Vanguard2 Model V697 55 From SN8138 11 95...

Page 47: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 47 Argo Vanguard2 Model V697 55 From SN8138 11 95...

Page 48: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 48 Argo Vanguard2 Model V699 55 From SN12227 02 01...

Page 49: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 49 Bigfoot Model V698 58 From BF9212 08 97...

Page 50: ...Electrical System Argo Service Manual Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 50 Bigfoot Model V698 58 From BF12097 12 00 Electrical System Bigfoot Parts Manual...

Page 51: ...Argo Service Manual Electrical System Ontario Drive Gear Limited www odg com PH 519 662 2840 FAX 519 662 2421 ES 51 Conquest 6x6 Model V601 62 From C12747 11 01...

Page 52: ...If no bars are flashing after step 1 press MODE button directly 3 001 will be flashing in bottom left corner press KM MILE to change to 002 press MODE 4 25 0 will be flashing keep pressing KM MILE to...