ARIS Tensor Zone 2/22, Manual

Page 1: ...Original declaration of incorporation with manual for ARIS actuator Tensor Tensor Tensor Option Tensor Zone 2 22 Option TE1737EN01 Stellantriebe ...

Page 2: ...ming of the switching points without 7 segment display 19 6 5 Programming of the switching points with 7 segment display 20 7 Operation of actuators with microprocessor controller I ACT PMR 21 7 1 Wiring diagram and pin configuration 21 7 2 Configure controller connection 22 7 3 Operation and display elements 23 8 Operation of the I ACT PMR Current output 24 8 1 Automatic and hand mode 24 8 2 Setu...

Page 3: ...WW year of manufacture week Actuator type Voltage Frequency DC as an option Actuating time Torque Power consumption Ambient temperature Protection class ARIS Stellantriebe GmbH Rotter Viehtrift 9 D 53842 Troisdorf www stellantriebe de SNr YYWW XXXXX 01001 Typ Tensor 85 265 V AC 50 60 Hz 60s 90 15 Nm 20 VA UT 15 C 60 C IP65 Made in Germany Stellantriebe ...

Page 4: ...ity levels and classified according to ISO 3864 2 DANGER indicates a hazard with a high risk degree which if not avoided causes death or heavy injuries WARNING indicates a hazard with a medium risk degree which if not avoided can cause death or heavy injuries CAUTION indicates a hazard with a low risk degree which if not avoided can cause slight or moderate injuries Indicates general advices usefu...

Page 5: ... performed within the total system by qualified technical personnel The ARIS company assumes no liability for any direct or indirect damage arising from an insufficient test period of the actuator in the total system an improper utilization of the actuator a further utilization after an error was detected Perform controls on a regular basis during the operation Pay particular attention to intended...

Page 6: ...36 50 65 M6x9 M6x9 M5x9 25 25 60 63 86 153 11 Ø20 4kt SW11 ISO shaft inner 4 square Option 12 40 6 Ø 5 Round shaft with cross hole Standard 40 16 4 3 Round shaft with feather key Option 30 25 Ø10 D shape Option 12 8 Option metal cover Tensor 70 mm ...

Page 7: ... 82 14 4kt SW14 ISO shaft inner 4 square Option 40 Round shaft with cross hole Standard 40 L P 3 Round shaft with feather key Option D D 6 B T Type D B L P T 30 to 40 Nm 12 5 16 4 2 5 50 to 60 Nm 14 6 22 5 3 Special shafts upon request Option metal cover Tensor 70 mm ...

Page 8: ...on Welle rund mit Querbohrung Standard 21 6 4kt SW17 Innenvierkant Option 63 60 63 86 153 ø8 45 20 ø 10 25 25 M8x12 F07 ø70 42 Option metal cover Tensor 70 mm Tensor L Option metal lid inner 4 square cable gland optional standard blind plug round shaft with cross hole standard round shaft with feather key option ...

Page 9: ...nge optional Installation position Arbitrary Potentiometer Option Electronic Travel 28 100 revolutions Function group flash controller DSP functions System resolution 12 bit Set value input Current input max 0 20 mA burden 250 W Voltage input adjustable 0 5 V or 0 10 V Limited protection against overload and reverse polarity Actual value transducer Magnetic position sensor on basic board Actual va...

Page 10: ...wrong storage Store in well ventilated rooms Protection against possible ground humidity shelf storage Add moisture absorbing agents to the actuator during longer periods of storage Protect the actuators from dirt and dust Take measures for prevention of condensation e g at temperature fluctuations 4 2 Packaging ARIS actuators are protected by special cardboard packaging at delivery 4 3 Safe dispo...

Page 11: ... permitted with orderly closed cover and closed cable entries Use only cable glands which are appropriate for the respective protection class Cable entries Ensure that all cable entries are closed properly during storage installation and initial operation Use only cables which are suitable for the diameter of the cable entries Cover assembly During the cover assembly make sure that the cover fits ...

Page 12: ...uator undamaged on the outside Is the mechanical connection correct Has the electrical connection been made regularly Check if current type voltage and frequency match with the motor data see nameplate on cover and inside the actuator Insert suitable cable glands for the connection line Observe the wiring diagram inside the cover Use separate shielded wires for low voltages Set up limit switches p...

Page 13: ...5 Actuator operation without controller and display module Standard 5 1 Operation 5 1 1 Buttons and switches The buttons 1 are marked with LEFT L MENU M RIGHT R Switch 2 changes between automatic and manual mode In MANU position the setup operation can be turned on from manual mode by keystroke 5 1 2 LED displays The LEDs on the operation module show information by flashing or blinking ADVICE CAUT...

Page 14: ...n Hold buttons MENU and RIGHT at once Right LED is blinking Hold buttons until the LED flashes permanently the right end position is now saved Quit the programming mode by switching to AUTO mode or by cutting the supply voltage Now the actuator moves only between the programmed end positions Left and right end position can be reversed the allocation of the directions of rotation of the inputs 2 3 ...

Page 15: ...tall Count 1 5 Startversuche bL Block Detection 0 1 9 0 OFF 1 9 FR Firmware Revision Zeigt die Firmware E Exit 0 4 20 0 99 0 5 0 10 0 99 mA 0 5 V 0 10V Übersicht Zuordnung der Tensor Menüpunkte zu den jeweiligen AddOn Boards AddOn PMR AddOn Stromausgang AddOn LED AddOn Potentiometer Overview allocation of the tensor menu items to the particular AddOn Boards power output Menu Function Remarks end p...

Page 16: ... value output of the potentiometer end position The actual value has to be determined for both stop positions Choose menu item PL for programming the left end position or PR for the right end position and confirm with button M The Display indicates a confirmation dialogue PL Pt Set the desired value with R or L The Display indicates a confirmation dialogue L_ 0 Lw 10 Ln 90 L_ 100 L free values Sav...

Page 17: ...indicates 1 Menu item Approach end position Save end position Approach end position Save end position Select values 0 10 90 100 X Save value Select values Save value Programming the end position setpoint input and actual value output Display analog to setpoint entry 0 10 90 100 X Set up operation finished Exit through menu item E Exit ...

Page 18: ... point While moving from LEFT to RIGHT applies to the transitions SPL left switching point changes from OFF to ON SPR right switching point changes from ON to OFF Example switching pattern By defining and positioning of these two switching points different shift pattern can be freely defined Example switching pattern inverted 6 7 8 9 10 11 12 13 14 15 16 17 L N 2 3 M 85 265 V AC 18 19 20 Option Op...

Page 19: ...e about 50ms This may lead to a short tracking of the switching points 6 4 Programming of the switching points without 7 segment display 1 Choose programming mode In hand mode push MENU button 2s The menu LED is blinking 2x see chapter 5 1 2 Push MENU button again 4s The menu LED is blinking 4x 2 Choose relay The current selected relays is now indicated via the appropriate fast blinking LED Select...

Page 20: ...d confirm with Menu 2 Select relays Select the desired relays with buttons R L The selected relays is shown in the display The additional fifth menu item E EXIT can be selected Confirm with Menu 3 Define delete switching points Now the switching points can be defined Set the desired position via buttons L R then save delete The actual position is shown 0 100 By activating the buttons the appropria...

Page 21: ... pin 51 to 55 is set by DIP switches see section 7 2 The message output is used for operational monitoring Message output The message output 1 Pin 56 57 works as potential free activated opener The capacity of the contact is max 200 V supply max 0 5 A max 10 W Actual value output The output 2 at pin 54 signal terminal 55 is supplying voltage or current depending on the DIP switch setting The outpu...

Page 22: ...ed appropriately Setting up DIP switches Component damage by short circuit The DIP switches 1 2 and 3 4 switch to the same outputs If the DIP switches 1 and 2 or the DIP switches 3 and 4 are ON during operation a short circuit can destroy components Do not set DIP 1 and 2 to ON at once Do not set DIP 3 and 4 to ON at once Via DIP 1 2 1 the actual value output is configured With DIP 3 4 2 configure...

Page 23: ...ide information on the controller status and the operating steps The controller is configured and operated with the three keys 2 and the switch 3 The small LEDs above the buttons and the switch and the two LEDs 4 below the switch indicate various operating states and messages ...

Page 24: ...ia signals from the set value input The control monitors the approach of end positions and changes of input signals The buttons 3 have no function 8 1 4 Hand mode Slide switch to MANU 2 Both points and the LED above the switch are off The control is active and waiting for input via push button The actuator is operated via the two buttons R and L The motor controller is active and switches off the ...

Page 25: ...and current values for the end positions Activate message output By changing the switch from manual to automatic the setup mode is left without saving a currently revised parameter value Start setup mode 1 Slide switch to MANU 2 Hold down button M at least 2 sec The setup for parameter setting is turned on the display shows the first menu item E L Setup mode active 1 menu level in display To exit ...

Page 26: ...ical reasons the two end positions must be at least a 28 apart If the difference range is too little the controller gives out the error RE Range Error 8 2 1 2 Set value input for the end positions s L s i The left and right limit switch position is assigned to a new set value Voltage or current values at the input terminals 51 52 provide the controller with the default for the positioning of the m...

Page 27: ... is used see chapter 7 2 Select menu item CL or Cr and confirm with button M Set the actual value see 7 2 DIP1 DIP2 ON OFF 0 10 V DIP1 DIP2 OFF ON 0 20 mA Finally save the new value with button M thereby the next menu item will be activated automatically Defaults for the actual limits of the end positions must cover at least 20 of full scale otherwise the error PE Parameter Error is reported Examp...

Page 28: ...e active Approach end position Save end position Approach end position Save end position Select values 0 mA 4 mA 20 mA X mA Save value Select values 0 mA 4 mA 20 mA X mA Save value Select values 0 mA 4 mA 20 mA X mA Save value Select values 0 mA 4 mA 20 mA X mA Save value Display analogous to set point default ...

Page 29: ...on the current position is saved as failure position In menu itself the actuator can NOT be driven into an other position For changing the failure position approach the desired position in hand operation confirm the selection Po in menu item d b again The new position will be saved When a cable break is detected the action set in the menu will be performed the error d b will be indicated on the di...

Page 30: ...a distance of 90 corresponds a setting of 2 1 8 If the current actual value deviates by more than 1 8 from the current set value default the signal contact switches opens 8 2 1 7 Hysteresis run motor start and stop Start and stop run of the engine can be influenced by a hysteresis function e g to protect the mechanism and to increase the reliability in operation H b Switch off hysteresis H d Switc...

Page 31: ...emove the blocking reason and program the actuator new See chapter 13 1 Setting the starting attempts sC 1 The motor starts 1x 2 5 Amount of the starting attempts 8 2 1 10 Block Detection Anti lock Recognizes the drive into a stop in the end position area and suppresses the stall error and in order with that a multiple restart attempt of the motor Activate Select menu item bl and confirm with butt...

Page 32: ...age output The message output 1 Pin 56 57 works as potential free operated opener The capacity of the contact is max 200 V supply max 0 5 A max 10 W Actual value output The output 2 at Pin 54 55 provides a voltage or a current according to the DIP button position The output is separated galvanically from the other supplies 55 54 56 57 Störmelde ausgang potentialfrei 0 20 mA DC optional 0 10 V DC F...

Page 33: ... set DIP switches DIP Actual value output 1 ON 2 OFF 0 10 V 1 OFF 2 ON 0 20 mA 9 3 Operation 9 3 1 Operation and display elements Menus Menus are only given in set up operation in order to set parameters and values The function of a menu item arises from an abbreviation consisting of two letters e g end position left E L determine left end position Parameter values The segment display is able to i...

Page 34: ...der to set parameters and values The function of a menu item arises from an abbreviation consisting of two letters see 6 1 e g end position left E L determine left end position see 6 1 Parameter values The segment display is able to indicate values from 0 up to 100 The value 100 is displayed as a ring across both segments 0 0 9 9 Fault message The controller indicates faults while operation throug...

Page 35: ...tellantriebe GmbH Rotter Viehtrift 9 D 53842 Troisdorf www stellantriebe de SNr YYWW XXXXX 01001 Typ Tensor Z2 Z22 85 265 V AC 50 60 Hz 60s 90 15 Nm 20 VA UT 15 C 45 C IP65 II 3G Ex ec IIC T4 Gc X Made in Germany Stellantriebe II 3D Ex tc IIIC T80 C Dc X Serial number YYWW year of manufacture week Actuator type Voltage Frequency Power consumption DC as an Option Actuating time Torque Ambient tempe...

Page 36: ... level EPL are allowed to be used 10 3 Technical specifications 10 3 1 Functions and application area intended use ARIS actuators of the type Tensor for the intended use in potentially explosive atmospheres are exclusively designed for industrial use They are utilized for operating regulating and shut off appliances valves ball valves taps slide valves dosing pumps etc The actuators Tensor meet th...

Page 37: ...er PTB 13 ATEX 1015 X Ø cable min 4 mm Ø cable max 9 mm Path cutoff Digital via magnet sensor Ambient temperature 15 C bis 45 C Installation position Arbitrary Potentiometer Option Electronic Travel 28 100 revolutions Only fixed installed cables and lines are allowed to be inducted The Operator must guarantee an appropriate strain relief If an error occurs Dangerous voltage when the protective con...

Page 38: ...the manual override until the desired position is reached 11 2 Option hand wheel Danger of a mechanical stroke The hand wheel is only allowed to be used if the system power is off 1 Turn off operating voltage of the actuator 2 Press down hand wheel and turn into desired direction Adjusted positions remain 3 If the desired position is reached release the hand wheel the coupled state releases The ha...

Page 39: ...t approx 4 s c LED L R light permanently Release buttons 13 Required customer information If it is not possibly to remedy the malfunction please inform your ARIS contact person Advices at www stellantriebe de 13 1 Troubleshooting and repair Hazardous voltage Possible stroke Troubleshooting and repair only by experts Cut off voltage before opening the actuator Risk of crushing at rotating elements ...

Page 40: ...s must be 0 5 sensor turns corre sponding 28 apart CE Calibration Error Actual output value too low Set input value too low Please contact your responsi ble ARIS contact person sF Sensor Fault Correlation error not correctable Disconnect power supply After re energizing the error should not be displayed PE Parameter Error Too low difference between free set and actual values At free values the dif...

Page 41: ...et point 6 FI Switching threshold 0 OFF 1 50 2 60 3 70 4 80 5 90 Example Menu status 1 50 i e at a supply voltage of e g 230 V AC voltages below 115 V AC will not be processed at the inputs 2 3 14 Maintenance 14 1 Service ARIS actuators of type Tensor have a lifetime lubrication and are generally maintenance free 14 2 Accessories No special tools are required for installation 14 3 Spare parts Orde...

Page 42: ...l documents according to annex VII part B have been created For reasonable requests these documents can be sent electronically to the responsible authorities Regarding the outgoing electrical hazards of the partly completed machinery the safety objectives of directive 2006 95 EC Low Voltage Directive are complied with in accordance with Annex I No 1 5 1 of Directive 2006 42 EC Applied harmonized s...

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Page 44: ...Subject to technical changes ARIS Stellantriebe GmbH Tel 49 2241 25186 0 Rotter Viehtrift 9 Fax 49 2241 25186 99 53842 Troisdorf Germany aris stellantriebe de www stellantriebe de Stellantriebe ...