ARIS Tensor2, Original Declaration Of Incorporation With Manual

Page 1: ...Original declaration of incorporation with manual for ARIS actuator Tensor2 Tensor2 Highspeed Tensor2 Option Tensor2 Zone 2 22 Option TE22138EN01 Stellantriebe ...

Page 2: ...ging 13 4 3 Safe disposal of packaging 13 4 4 Installation and mounting 13 4 5 Initial operation 14 5 Actuator operation without modules Standard 16 5 1 Operation 16 6 Additional advice concerning the intended use in potentially explosive atmospheres of the zone 2 and 22 Option 33 6 1 Nameplate 33 6 2 Guidelines and standards 34 6 3 Technical specifications 34 6 4 Performance data 35 7 Additional ...

Page 3: ... ARIS Stellantriebe GmbH Rotter Viehtrift 9 D 53842 Troisdorf www stellantriebe de SNr YYWW XXXXX 01001 Typ Tensor2 85 265 V AC 50 60 Hz 60s 90 15 Nm 20 VA UT 15 C 60 C IP65 Made in Germany Stellantriebe Serial number YYWW year of manufacture week Actuator type Voltage Frequency DC as an option Actuating time Torque Power consumption Ambient temperature Protection class ...

Page 4: ...in security levels and classified according to ISO 3864 2 DANGER indicates a hazard with a high risk degree which if not avoided causes death or heavy injuries WARNING indicates a hazard with a medium risk degree which if not avoided can cause death or heavy injuries CAUTION indicates a hazard with a low risk degree which if not avoided can cause slight or moderate injuries Indicates general advic...

Page 5: ...e performed within the final system by qualified technical personnel The ARIS company assumes no liability for any direct or indirect damage arising from an insufficient test period of the actuator in the final system an improper utilization of the actuator a further utilization after an error was detected Perform controls on a regular basis during the operation Pay particular attention to intende...

Page 6: ... 3 3 Dimensions Tensor2 S 153 86 63 60 F05 50 F03 36 65 50 M6x9 M 6 x 9 M5x9 P12 6 40 11 11 Q 40 16 3 P12 4 42 P5 T 2 5 25 25 8 P10 35 25 D Shaft Option Round shaft w feather key Option ISO shaft 4 square Option ...

Page 7: ...sor2 S Highspeed 46 180 40 50 65 M8x12 M6x12 M6x12 F07 70 F05 50 40 6 P12 h9 P5 20 31 31 3x M20x1 5 155 100 11 Q 11 25 35 P10 8 16 P12 4 3 40 D Shaft Option Round shaft w feather key Option ISO shaft 4 square Option ...

Page 8: ... F07 70 F05 50 50 M 6 x 1 1 M8x12 M6x11 63 40 60 82 16 14 Q 65 40 40 L 3 D P Type D B L P T 30 40 Nm 12 5 16 4 2 5 50 75 Nm 14 6 22 6 3 D B 6 T 25 25 Round shaft w feather key Option ISO shaft 4 square Round shaft w cross hole Option ...

Page 9: ...0 40 40 20 31 31 3x M20x1 5 86 50 65 M8x12 F07 70 M6x11 M6x11 F05 50 14 Q 16 Type D B L P T 30 40 Nm 12 5 16 4 2 5 50 75 Nm 14 6 22 6 3 D P 3 L 40 B D 6 40 T Round shaft w feather key Option ISO shaft 4 square Round shaft w cross hole Option ...

Page 10: ...10 Tensor2 Tensor2 L 153 86 42 F07 70 25 25 M8x16 60 63 63 45 10 P20 P8 17 Q 21 45 3 22 6 P20 T 3 5 25 25 Round shaft w feather key Option ISO shaft 4 square Option ...

Page 11: ...or2 Tensor2 L Highspeed 100 155 63 180 40 20 31 31 M8x16 F07 70 46 3x M20x1 5 45 10 P 8 P20 21 17 4kt SW 45 22 P20 6 3 t 3 5 Round shaft w feather key Option ISO shaft 4 square Round shaft w cross hole Option ...

Page 12: ...onal disposal regulations Voltage supply 85 265 V AC 50 60 Hz 19 2 28 8 V DC Protection class IP65 IP 66 IP 67 Option Motor BLDC Motor Connection Tensor2 3 cable entries M16x1 5 provided by customer Tensor2 HS 3 cable entries M20x1 5 provided by customer Position feedback Digital via magnet sensor Ambient temperature 15 C bis 60 C other temperature ranges optional Installation position Arbitrary P...

Page 13: ...tion of condensation e g at temperature fluctuations 4 2 Packaging ARIS actuators are protected by special cardboard packaging on delivery 4 3 Safe disposal of packaging Additionally necessary packaging is made by easily separable packaging materials and can be recycled individually Wood Cardboard Paper Plastics 4 4 Installation and mounting Inspect the actuator for damages prior to installation t...

Page 14: ...to the enclosure and the cover 4 5 Initial operation 4 5 1 Electrical connection Hazardous voltage Possible stroke The initial operation must be carried out only by experts De energize the actuator before opening Observe the appropriate regulations during electrical installation and initial operation Connect the actuator as follows wiring diagram see chapter 4 5 2 Connect the ground wire of the el...

Page 15: ...re to the inside of the housing Connection 19 2 28 8 V DC GND Connection 19 2 28 8 V DC 2 Control connection left turning CCW 3 Control connection right turning CW The control terminals 2 3 are only active if the Signal In Option Terminal 2 3 has been chosen in the Expert Menu The drive must be permanently energized otherwise the holding torque is not available ADVICE CAUTION N L 2 3 2 3 L R N L P...

Page 16: ...IGHT R 5 1 1 Buttons and switches The buttons 1 are indicated with LEFT L MENU M RIGHT R The functionality of the buttons is explained in section Operating modes 5 1 2 Operating modes The different operating modes of the actuator can be selected via the slide switch resp the MENU button The actual operating mode is shown on the display 1 The Tensor2 is operated via 3 buttons and a slide switch loc...

Page 17: ...ssing the MENU button press 0 5s Exit any menu item by pressing the MENU button longer than 1s Exit setup mode Exit the setup mode by moving the slide switch to position AUTO and confirming the notification message Alternatively press the MENU button in the top menu layer longer than 1s and confirm the notification message The actuator then changes to manual mode MANU mode A warning message is dis...

Page 18: ...tor via external potentiometer X Poti output Settings for potentiometer output values Feedback X X Set value Settings for set value defaults Drive via set value X Actual value Settings for actual value output Feedback current voltage X X Relay switch Programming relays behaviour Option board visible only with attached relays module Option board EXPT MENU Expert Menu X Signal IN Selection of input ...

Page 19: ...vision Serial No Indicates serial number of the electronics Features Indicates unlocked actuator functions On time Indicates operating hours of the actuator Cycl Count Indicates number of starts of the actuator Modules Indicates connected modules option boards Menu items in detail MAIN MENU Login Enables selection of an access level If a password has been stored enter it here to proceed to further...

Page 20: ... active User Password wrong User inactive User End positions End positions Selection and setting of the left EL and right ER end position Approach end positions using buttons L and R and then store them Procedure Select the end position to be set Within the display EL or ER approach left resp right end position via buttons L R and confirm with MENU button Accept Y or cancel N storing the end posit...

Page 21: ...potentiome ter The following settings are possible for the left and right end positions Actual value signal 0 10 90 100 free free values selectable via display The terminal designation for the potentiometer output is differently to prior Tensor electronics The original terminals 18 and 19 are replaced with terminals 54 and 55 Wiring diagram see description for Signal OUT Performance data for poten...

Page 22: ...g the DIP switch see description for Signal OUT NOTICE Defaults for the set value of the end positions must cover min 20 of the total range otherwise Error Code 70 will be displayed Performance data for actual value output Resolution 12 bit Actual value encoder Magnetic position sensor Actual value output Current input 0 20 mA Burden 50 Ω Voltage input 0 10 V DC Relay Switch Relay settings for opt...

Page 23: ... between switching points SP2 and SP1 and switched off inactive again after switching point SP1 5 Cam low Switch cam low Relay is switched on active from right end position to the set switching point SP1 switched off inactive between switching points SP1 and SP2 and switched on active again after switching point SP2 Relay is switched on active from left end position to the set switching point SP2 ...

Page 24: ...hed on active 0 switched off inactive left end position right end position 4 Cam high SP1 SP2 Relay switching state 1 switched on active 0 switched off inactive left end position right end position 5 Cam low SP1 SP2 Relay switching state 1 switched on active 0 switched off inactive left end position right end position 6 Bl det le Blockade at left end position ...

Page 25: ... are available depending on the activated features Term 2 3 Terminal 2 3 Driving the actuator via terminal 2 3 Ctrl mA Control mA i Act Driving the actuator by feeding a set value signal in range 0 20 mA Ctrl V Control V i Act Driving the actuator by feeding a set value signal in range 0 10 V Poti Potentiometer i Act Driving the actuator via a connected external potentiometer The input signal type...

Page 26: ...Act Voltage input V i Act Current input mA i Act Potentiometer input When driving the actuator via a connected potentiometer an auxiliary voltage of 5 V DC is generated over terminal 53 for poti supply An additional external voltage supply for the potentiometer is not necessary U Voltage source grounded U Voltage source potential free I Current source grounded I Current source potential free Poten...

Page 27: ...tion The input signal type must additionally be set up with the onboard DIP switch according to the desired signal type DIP switch 1 and DIP switch 2 must not be active On simultaneous DIP switch 4 and DIP switch 5 must not be active On simultaneous Settings of the DIP switch for output signals DIP switches 4 6 For the settings of the output signals use DIP switches 4 6 The position of DIP switche...

Page 28: ...f shaft CW Position Actuator moves to a preset position Setting Position Selecting the setting Position will show WP actual position in the display Pressing the buttons L R the actuator can be set to the desired position it should run to in case of a missing set value signal Confirm desired position with the MENU button Confirm Y or cancel N storing the position Change between Y N via buttons L R ...

Page 29: ...t off hysteresis range around the set value The shut off hysteresis of the actuator in control mode can be set in steps of 0 01 in a range of 0 5 00 The shut off hysteresis has to be set lower than the turn on hysteresis If the hysteresis is set too low the actuator may operate in an unwanted behaviour depending on the actuator type In this case the hysteresis must be increased Hyst start Turn on ...

Page 30: ...lock detection deactivated 1 10 Capture range of block detection at an end position The block detection condition can be put out via the relays 3 and or 4 if applicable See further information in section Relay switch If a block was detected it will be interpreted as an end position The display of the actuator s position in stays uneffected from the block detection On a block detection reset the de...

Page 31: ...ectronics ready check INFO MENU Serial No POWR MENU Power menu Torque Speed Torque Actuating speed Enables the setting of pre defined torque time combinations The setting of the torque time combination can be made separately and differently for both turning directions CCW and CW INFO MENU Information menu Firmware Displays the firmware version of the electronics Hardware Displays the version of th...

Page 32: ... are stored even when a power failure occurs A reset of the operating hours is not possible Modules Modules Displays add on boards which are connected with the electronics Connected and recognized boards are marked with an asterisk after the board name Example with relay board Board connected recognized Relay Board not connected not recognized Relay Add on boards must only be mounted dismounted wh...

Page 33: ...roisdorf www stellantriebe de SNr YYWW XXXXX 01001 Typ Tensor2 Z2 Z22 85 265 V AC 50 60 Hz XX s 90 XX Nm UT 15 C 50 C IP65 II 3G Ex ec IIC T4 Gc X Made in Germany Stellantriebe II 3D Ex tc IIIC T80 C Dc X Serial number YYWW year of manufacture week Actuator type Voltage Frequency Power consumption DC as an Option Actuating time Torque Ambient temperature Protection class Labelling according to ATE...

Page 34: ...nd shut off appliances valves ball valves taps slide valves dosing pumps etc The actuators Tensor2 meet the requirements of the ignition protection type Protection by enclosures for a explosion proof device of the group II and the category 3 D and ignition protection type Increased safety for group II and category 3G ARIS actuators for the EX zones 2 and 22 may not be used in explosion endangered ...

Page 35: ... C Installation position Arbitrary Potentiometer Option Electronical Travel 28 100 revolutions Only fixed installed cables and wires in combination with ATEX certified cable glands are allowed to be inserted to the actuator Pay attention to the manufacturer s references The operator must guarantee an appropriate strain relief If an error occurs Dangerous voltage when the protective conductor is NO...

Page 36: ... positions remain 3 If the desired position is reached release the hand wheel the coupled state releases The hand wheel does not rotate in decoupled state 8 Parameter RESET The parameter reset function is implemented in order to restore the factory settings Perform the Parameter RESET In de energized state switch into HAND mode Hold buttons L R down Turn on power supply and still hold down buttons...

Page 37: ...y please contact the ARIS customer service 50 51 Range error The distance between the end positions is too small Perform an end position setting acc to section End positions Minimum travel between end positions is 28 70 Parameter error The difference of the default set values for the right and left end position is too small Renew the setting for actual values Actual value Defaults for the actual v...

Page 38: ...ype Tensor2 have a lifetime lubrication and are generally maintenance free 10 2 Accessories Please order accessories separately 10 3 Spare parts Order spare parts at aris stellantriebe de any time Please have the the serial number of the actuator ready ADVICE ...

Page 39: ...39 Tensor2 ...

Page 40: ... a partly completed machinery in accordance with Article 2 letter g of the Directive 2006 42 EG The special technical documents according to annex VII part B have been created On reasonable requests these documents can be sent electronically to the responsible authorities The initial operation of this incomplete machinery is only permitted if it is approved that the facility or machinery in which ...

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ...Subject to technical changes ARIS Stellantriebe GmbH Tel 49 2241 25186 0 Rotter Viehtrift 9 Fax 49 2241 25186 99 53842 Troisdorf Germany aris stellantriebe de www stellantriebe de Stellantriebe ...