Ariterm BioComp-series, Installation, Operation And Maintenance Manual

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE For a sustainable future BioComp 40 300 kW ...

Page 2: ...ler installation 7 Pipe installation 8 9 Electrical installation 10 12 Flue gas fan installation 13 Burner installation 14 Ash screw installation 15 16 Commissioning 17 Maintenance 18 20 Warranty decommissioning and contact information 21 Declaration of conformity 22 Standard delivery 23 Accessories 24 25 Spare parts 26 27 Notes 28 31 ...

Page 3: ...ual applies to models Left Right BioComp 40 kW 5033589 5033590 BioComp 60 kW 5033591 5033592 BioComp 80 kW 5033593 5033594 BioComp 120 kW 5033595 5033596 BioComp 150 kW 5033597 5033598 Special models BioComp 200 kW 5033614 BioComp 250 kW 5033617 BioComp 300 kW 5033619 Contents of delivery Page 23 The boiler delivery includes Bio boiler with hatches Cleaning equipment Smoke duct and flue gas fan fo...

Page 4: ... storage by the manufacturer It is important for the receiver of the boiler to check the condition of the boiler before accepting the delivery In case of damage the dealer should be contacted immediately Storage The boiler can be stored outside if it is covered from the rain However the recommended storage of the boiler is indoors Opening the package After opening the package use the equipment lis...

Page 5: ... 57 57 75 120 150 UPS 25 40 UPS 25 40 UPS 25 60 UPS 25 80 UPS 25 80 TECHNICAL DATA Maintenance hatch Ash hatch Fire chamber ash screw accessory Convector ash hatches Burner opening Convector maintenance hatch Viewing screen Flue gas fan can also be installed in place of convector ash hatch Boiler Power kW Weight kg Volume l Max operating pressure bar Max operating temp C Fire chamber measurements ...

Page 6: ...e hatch Ash hatch Fire chamber ash screw accessory Convector ash hatches Burner opening Convector maintenance hatch Viewing screen Flue gas fan can also be installed in place of convector ash hatch Boiler Power kW Weight kg Volume l Max operating pressure bar Max operating temp C Fire chamber measurements Height mm Diameter mm Volume m3 Fire surface load kW m2 Burner opening mm x mm Chimney duct Ø...

Page 7: ...p 10 Bleeding screw for the water network 11 Expansion relief valve DN 25 12 Flow to network DN 50 13 Return from network DN 50 14 Electric resistance connection DN 50 15 Drain connection DN 20 16 Burner opening right or left side 17 Maintenance hatch 18 Viewing screen 19 Front convector cleaning hatch 20 Rear convector cleaning hatch 21 Ash hatch 22 Cleaning hatch 23 Convector cleaner motor 24 As...

Page 8: ...re in the fire chamber The standard boiler has a chimney duct at the back of the boiler but the duct can also be transferred to either side by changing places with the convector ash hatch CHIMNEY RECOMMENDATION stainless or acid proof IMPORTANT Availability of sufficient amount of combustion air is important for clean burning and sound functioning of the boiler The combustion air opening must not ...

Page 9: ...ructions Before the boiler installation the heating network must be flushed and tested using a hydraulic pressure test The sealing of the connections must be checked after the installation The factory is not responsible for damage caused by leaking connections NOTE The boiler circulation ensures that the return water temperature is high enough min 70 C This is important in order to ensure good com...

Page 10: ...s in operation PIPE INSTALLATION Expansion tank The size of the expansion tank is chosen as follows Closed system According to the instructions of the expansion tank manufacturer System capacity boiler capacity accumulator capacity pipe capacity radiator capacity Domestic hot water production The BioComp series boilers have an efficient plate heat exchanger for domestic hot water production which ...

Page 11: ... flue gas fan is also a standard feature on 40 150 kW models The fan can in 60 150 kW models be installed either at the back of the boiler or on the side instead of the ash hatch The 40 kW model has an integrated flue gas fan at the back of the boiler The functions can be controlled by Arimatic 151 control centre or with BioComp 40 60 150 kW control centres 200 300 kW boilers uses AM500 control ce...

Page 12: ...AM Terminal box 1 Open the two screws at the bottom of the front panel of the boiler 2 Open the front panel fastening screws located on the top of the boiler 3 Cleaning motor 10 and heat exchanger pump 11 terminal box ...

Page 13: ... the boiler and the fan including bolts Flue duct extension pipe from fan to chimney Install the flue gas fan to the flue pipe As a sealant heat resistant mass or sealing strip can be used Installation Attach the flue pipe to the boiler with two M10x60 bolts Tighten the fan locking bolt and install the flue duct extension pipe Flue gas fan alternative installation position on the side of the boile...

Page 14: ...ories A flange with a brick is available for BioComp 60 kW The brick has an opening which is 100 mm in dia meter Note An oil burner cannot be used simultaneously with a bio burner With electricity An electric resistance 6 or 9 kW can be installed into the DN 50 connection on the side of the boiler drawings on page 6 position 14 The electric resistance is equipped with a regulating overheating ther...

Page 15: ... boiler Install the ash screw thrust bearing Install the motor adapter flange with four M8x25 countersunk screws Install the ash screw adapter flange onto the motor adapter flange Insert the motor into the primary screw shaft Push the motor into the mounting flange ...

Page 16: ...the motor with four M10 hex nuts into the mounting flange Fasten the motor into the ash screw shaft with M10x20 hex nut Tighten the hex nut carefully Install the bearing cover plate Ash screw with extension piece Ash screw with ash box ...

Page 17: ...nd from the control centre user manual Daily use and maintenance The daily use of the boiler is dependent on the chosen fuel and the heating requirements Arimatic control centres control the burning automatically A prerequisite for a well operating system is correctly adjusted burning equipment and a sufficient underpressure in the fire chamber WARNING When changing fuel quality always readjust th...

Page 18: ... lot of ash will naturally increase the amount of ash and thus shorten the maintenance interval BioComp series Interval Sweeping the convection part Every 4 6 months Spirals to be removed from the convection part before the sweeping Sweeping the fire chamber Once a year Ash removal from the fire chamber Inspection 1 2 times a month If the system has fire chamber ash screws the interval is longer A...

Page 19: ...mpartment depends on the fuel used and the power needed If the boiler is equipped with an ash screw the maintenance interval lengthens However from time to time the ash from the sides of the ash compartment should be removed Check the ash compartments of the convection part once a month and remove the ash with the ash rake if required The cleaning interval of the ash compartment of the convection ...

Page 20: ...e surfaces look sooty they must be swept manually Lift the spirals off the convection pipes Check the pipes of the convector and remove fly ash from the surfaces Test that the spirals move freely in the pipes If the convection pipes look clean no manual sweeping is required Use straight brush arm and tube brush Check through every convection pipe Push the brush all the way through to the ash compa...

Page 21: ...nty applies to possible manufacturing and material defects The warranty does not cover consumables or travel costs The warranty does not cover faults caused by incorrect designing installation maintenance or operation or faults caused by off specification fuel Spare part warranty is 12 months Ariterm will deliver new parts to replace the damaged ones Unless there are mandatory laws no other warran...

Page 22: ...re chamber brush arm 1356 5 Ash rake 8530 6 Wall holder for cleaning equipment 7 Flue gas thermometer 5883 8 Temperature pressure gauge 1 2 5885 9 Flue gas fan Ventur TH BioComp 60 150 10 Adapter Flue pipe BioComp 60 80 A3000 310d Adapter Flue pipe BioComp 120 150 A3000 410d 11 Flue duct extension d139mm BioComp 60 TH2 040 Flue duct extension d159mm BioComp 80 150 165089 ...

Page 23: ...extra length incl motor 0 55 kW SBCOM800000 BioComp 120 kW accessories Product code HakeJet BioJet kit incl adapter flange mountings A3120 600 Primary ash screw incl motor 0 55 kW SBCOM120 230 Primary ash screw with extra length incl motor 0 55 kW SBCOM120000 BioComp 150 kW accessories Product code HakeJet BioJet kit incl adapter flange mountings A3150 600 Primary ash screw incl motor 0 55 kW SBCO...

Page 24: ... 55 kW SBCOM200 230 Primary ash screw with extra length incl motor 0 55 kW SBCOM200000 BioComp 250 kW accessories Product code HakeJet BioJet kit incl adapter flange mountings BCOM250 420 Primary ash screw incl motor 0 55 kW SBCOM250 230 Primary ash screw with extra length incl motor 0 55 kW SBCOM250000 BioComp 300 kW accessories Product code HakeJet BioJet kit incl adapter flange mountings BCOM30...

Page 25: ...ode Heat exchangers Boiler 3868 Plate heat exchanger 57 kW E8THx26 3 4 To be soldered 40 60 kW 10243 Plate heat exchanger 75 kW IC8THx30 1P SC S 4x3 4 20 80 kW 14721 Plate heat exchanger 120 kW IC10THx30 1P SC S 3x1 20 120 kW 14720 Plate heat exchanger 160 kW IC10THx40 1P SC S 4x1 20 150 kW 14580 Angle ball valve 3 4 40 80 kW 14702 Angle ball valve 1 120 150 kW Prod code Cleaning equipment Boiler ...

Page 26: ...enance hatch BioComp 60 BCOM60 70C 60 kW Z19024 Maintenance hatch BioComp 80 BCOM80 70B 80 kW Z19024 Maintenance hatch BioComp 120 BCOM120 70B 120 kW Z19024 Maintenance hatch BioComp 150 BCOM150 70B 150 kW Maintenance hatch reflection plate BioComp 40 BCOM40 74B 40 kW Maintenance hatch reflection plate BioComp 60 BCOM60 74B 60 kW Maintenance hatch reflection plate BioComp 80 BCOM80 74B 80 kW Maint...

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Page 32: ...16 06 2014 ORGANISATION CERTIFIED BY All Rights to modifications and corrections reserved ARITERM OY PL 59 Uuraistentie 1 43101 Saarijärvi Finland Tel 358 14 426 300 fax 358 14 422 203 www ariterm fi ...