Ariterm Multijet 500, Installation, Operation And Maintenance Manual

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE Multijet 500 1500 hydraulic ...

Page 2: ...SPECIFICATIONS 23 HYDRAULIC SYSTEM 24 HYDRAULIC DIAGRAM 25 26 500 1500 kW DIMENSIONS 27 500 kW INTERNAL PARTS EXPLODED VIEW 28 500 kW SURFACE PARTS EXPLODED VIEW 29 700 kW INTERNAL PARTS EXPLODED VIEW 30 700 kW SURFACE PARTS EXPLODED VIEW 31 999 kW INTERNAL PARTS EXPLODED VIEW 32 999 kW SURFACE PARTS EXPLODED VIEW 33 1500 kW INTERNAL PARTS EXPLODED VIEW 34 1500 kW SURFACE PARTS EXPLODED VIEW 35 PR...

Page 3: ...er will achieve optimal operation The quality of fuel used also fundamentally affects the ease of use The model of burner and level of accessories are selected at the order stage to suit the needs of the customer These instructions are a general guide to the Ariterm Multijet range of products Because of this there may be differences between the burner delivered to you and these instructions due to...

Page 4: ...mber date of purchase and date of installation MODEL SERIAL NUMBER YEAR DATE OF PURCHASE DATE OF INSTALLATION FUEL INSTALLATION ENGINEER INSTALLATION COMPANY Enter the burner s information into the table below This will mean than we can act quickly for servicing and repair ...

Page 5: ...nsor which monitors the fuel feed to the burner If a walking floor storage unit is part of the equipment the automation system also controls this When using pellets as fuel no special control is required for the silo The burner s automation system controls the equipment based on the boiler s water temperature which is measured by a PT 100 sensor with 4 20 mA transmitter With the Arimatic control u...

Page 6: ...amage and for the sake of traffic safety it is important to tie the packages together as well as possible and to secure them to the vehicle The transport company is always responsible for the correct loading and securing of the equipment Use caution when handling components in order to prevent damage The equipment can be stored in the open air if protected from rain and ground moisture Long term s...

Page 7: ...he TPYM storage system the discharger is fitted to the floor and is the checkpoint for the system 5 Plumbing and electrical work is done last Requirements concerning the installation and operating environment The boiler room must be built in accordance with the relevant regulations E9 Building Regulations further information available from your local fire authority Air vent in the boiler room wall...

Page 8: ...on of the burner 25 30 pa in the fire chamber can be ensured either by a correctly dimensioned chimney or an underpressure controlled flue gas extractor We recommend that compatibility with anything other than an Ariterm boiler is checked by the burner manufacturer The burner is fixed by its flange to the boiler with bolts and the seam is sealed with heat resistant silicone 1 The joints must be se...

Page 9: ...istant silicone tube 1 1 1 1 Power Nr Part installed to burner 500 700 999 1500 1 Fan Sodeca CMP 512 2T 3 0 08 kW 13370 4 2 Fan Sodeca CMP 514 2T 3 0 18 kW 13346 4 3 Fan Sodeca CMP 616 2T 3 0 37 kW 13372 5 6 4 Screw for fan fastening M6x20 16 16 20 24 5 Nut M6 16 16 20 24 6 Inductive sensor Omron E2A M12KS04 WP B1 13962 8 8 8 12 7 Hydraulic unit HTR 1030 PU05 0 37 kW 17565 1 1 1 8 Hydraulic unit H...

Page 10: ...nserted into the burner pipe 3 The burner auger pipe and gasket are installed into the burner auger with fastening bolts 4 The depth of the feed auger is adjusted so that the head of the feed auger extends 0 to 10 mm past the level of the burner s back wall 5 The seam between the burner tube and burner head is sealed with heat resistant silicone from the outside ...

Page 11: ...CMP 514 2T and two secondary fans Sodeca CMP 514 2T 2 Moving the burner grate is operated hydraulically The burners MJ500 MJ700 and MJ999 have two hydraulic cylinders and the MJ1500 has three For example the MJ700 burner has one cylinder on top and one at the bottom Each cylinder is equipped with four inductive limit switches The system s logic controls the cylinders based on information from the ...

Page 12: ...N Electrical installation The wiring diagrams for the burner s electrical equipment can be found in the automatic control unit instructions ELECTRICAL INSTALLATION MUST ONLY BE CARRIED OUT BY A QUALIFIED ELECTRICIAN ...

Page 13: ...on of safety systems guarding against burn back The Ariterm bio burner must be equipped with an extinguishing system to prevent burn back To ensure safe use of the equipment it is important to install all extinguishing systems before the equipment is started If the burner has two feed augers MJ700 1500 separate safety equipment must be installed in both feed augers The extinguishing systems are as...

Page 14: ...e the AVTA valve THE SETTINGS FOR THE PULSE EXTINGUISHING CAN BE FOUND FROM THE AUTOMATION SYSTEM OPERATING INSTRUCTIONS The operation of the magnetic valve during power cuts can be ensured using UPS equipment Possible loss of supply pressure can be avoided by installing an expansion tank and pressure warning gauge PIA The sensor of the pulse controlled burn back system is installed close to the b...

Page 15: ...rn back situation the automated system shuts off the combustion air fans and stops all operations in the storage The fuel in the burner auger is driven to the burner head After this the burner auger also stops The automation system maintains flue gas extractor operation Adjustment range 60 70 C d Other safety systems A shut off valve is fitted from the water supply system through which the user ma...

Page 16: ...fully heat the sensors Check the over heat protection boil dry protector and other connected safety equipment Check the alarm function and that a remote alarm is set off if it has been connected Read the operating instructions for the automatic control system before starting the system Adjustment The burner and boiler should be run slowly up to operating temperature in order to minimise the heat s...

Page 17: ...the fuel includes lightweight particles some of them may fly out of the burner with airflow before the fuel has burned completely This is evidenced by sparks in the fire chamber and increased ash production Some of this fly out can be avoided by reducing the air flow fans When the fuel or its consistency changes the settings must be readjusted At low power settings depending on the fuel being used...

Page 18: ...atches If not air the boiler by raising the revolutions of the flue gas extractor for about two minutes prior to opening the hatches Injuries caused by power transmission or fuel storage moving parts Preventive measures Always keep the covers of mechanical moving parts in place during operation Always turn the power off at the mains before carrying out servicing on the equipment Do not open the fu...

Page 19: ...er and direct the water down a floor drain for example Once a year Check that the powder extinguisher system bottle is pressurised Weekly Check that the use by date on the bottle has not expired Weekly In principle the fan motors do not require servicing The auger motor gearboxes are lubricated for life Other devices installed in the equipment in accordance with the relevant instruc tions Burner c...

Page 20: ...s value Find out the causes of the burn back Start up the unit if it is safe to do so If necessary change the adjustment values e g the temperature of the unit may cause a false alarm The AVTA valve has tripped due to auger pipe overheat and has filled the intermediate tank with water Drain the water out through the drain hole in the bottom of the water tank Send the wet fuel through the burner he...

Page 21: ...olled burn back protector valve does not open Network pressure too high Reduce pressure to 3 bar Insufficient heat Storage auger feed insufficient smoke entering the intermediate tank and disturbing the photocell Ensure sufficient underpressure in the boiler Dust from the fuel disturbing the photocell in the intermediate tank Hopper filling time must be shortened to 8 12 secs The unit has stopped ...

Page 22: ... valve pressure tank and pressure warning gauge FOR MORE INFORMATION SEE THE AUTOMATION SYSTEM OPERATING INSTRUCTIONS 2 The burn back thermostat emits an alarm for the burn back the burner auger and hopper are forced to empty The combustion air fans are stopped and flue gas extractor continues to function The objective of the safety measures is to force the fire pocket back to the burner and bring...

Page 23: ...2 x PN Q40 25x240 PN LAP1000 HS 3 x PN Q40 25x240 PN LAP1000 HS Limit switch Omron E2A M12KS04 WP B1 Combustion air fan 2 2 x CMP 512 2T 13370 2 2 x CMP 514 2T 13346 2 3 x CMP 616 2T 13372 3 3 x CMP 616 2T 13372 Augers for pellet use angle 15 Ø114 mm Ø114 mm 2 pcs Ø114 mm 2 pcs Ø114 mm 2 pcs Augers for other fuels angle 15 Ø194 mm Ø159 mm 2 pcs Ø194 mm 2 pcs Ø194 mm 2 pcs Burner auger motors used ...

Page 24: ... example the operating temperature varies significantly or the environmental conditions are exceptionally humid or dusty please contact the manufacturer We are happy to provide you with further information INSTALLATION Power Units The installation site should be dry and the environmental temperature should be as constant as possible You should additionally leave sufficient space between the tank e...

Page 25: ...25 HYDRAULIC DIAGRAM HTR Hydraulics Oy Multijet 500 1000 kW ...

Page 26: ...26 HTR Hydraulics Oy Multijet 1500 kW HYDRAULIC DIAGRAM ...

Page 27: ...IONS Main measurements of the MultiJet burner Burner kW A B C D E F min G min Weight kg 500 850 685 1216 942 777 1240 1200 800 700 920 768 1402 1012 860 1430 1400 1130 999 1106 924 1727 1266 1085 1750 1700 1430 1500 1406 1094 2022 1566 1255 2060 2000 1720 ...

Page 28: ...00 10 9 90 4 10 Parts in burner No Part pcs Art no 1 Cylinder d40 25x150 2 13952 2 Side ceramic upper right left 2 13896 14539 3 Side ceramic lower right left 2 13897 14540 4 Grate block 90 13911 5 Protective housing 1 6 Lower side box 2 7 Ash grate ACCESSORY 1 LAP 500006 8 Angle iron 2 9 Grate shaft long 4 13893 10 Grate shaft short 14 13892 ...

Page 29: ...imary fan 1 Sodeca CMP 512 2T 3 0 08 kW 1 13370 3 Primary fan 2 Sodeca CMP 512 2T 3 0 08 kW 1 13370 4 Secondary fan 2 Sodeca CMP 512 2T 3 0 08 kW 1 13370 5 Ignition fan Leister Triac S ACCESSORY 1 2 13734 6 Flame sensor pipe ACCESSORY 1 7 Cleaning hatch 1 8 Side hatch 2 Inductive sensor Omron E2A M12KS04 WP B1 8 13962 Joint bearing GE 30ES FK 001 2 13467 ...

Page 30: ...5 6 14 MULTIJET 700 kW Parts in burner No Part pcs Art no 1 Cylinder d40 25x150 2 13952 2 Side ceramic upper right left 2 13945 14542 3 Side ceramic lower right left 2 13946 14543 4 Grate block 121 13911 5 Protective housing 1 6 Lower side box 2 7 Ash grate ACCESSORY 1 LAP 700006 8 Angle iron 2 9 Grate shaft long 5 13941 10 Grate shaft short 6 13944 ...

Page 31: ...y fan 1 Sodeca CMP 514 2T 3 0 18 kW 1 13346 3 Primary fan 2 Sodeca CMP 514 2T 3 0 18 kW 1 13346 4 Secondary fan 2 Sodeca CMP 514 2T 3 0 18 kW 1 13346 5 Ignition fan Leister Triac S ACCESSORY 1 2 13734 6 Flame sensor pipe ACCESSORY 1 7 Cleaning hatch 1 8 Side hatch 2 Inductive sensor Omron E2A M12KS04 WP B1 8 13962 Joint bearing GE 30ES FK 001 2 13467 ...

Page 32: ...iddle shafts 999 9 9 81 4 14 MULTIJET 999 kW Parts in burner No Part pcs Art no 1 Cylinder d40 25x240 2 13961 2 Side ceramic 2 4 Grate block 81 13943 5 Protective housing 1 6 Lower side box 2 7 Ash grate ACCESSORY 1 LAP 1000133a 9 Grate shaft long 4 13958 10 Grate shaft short 14 14046 ...

Page 33: ... Sodeca CMP 616 2T 3 0 37 kW 1 13372 3 Primary fan 2 Sodeca CMP 616 2T 3 0 37 kW 1 13372 4 Secondary fan 2 Sodeca CMP 616 2T 3 0 37 kW 1 13372 5 Ignition fan Leister Triac S ACCESSORY 1 2 13734 6 Flame sensor pipe ACCESSORY 1 7 Cleaning hatch 1 8 Side hatch 2 Inductive sensor Omron E2A M12KS04 WP B1 8 13962 Joint bearing GE 30ES FK 001 2 13467 ...

Page 34: ...Blocks total Long shafts Short shafts Front shafts 1500 12 11 132 5 6 11 Parts in burner No Part pcs Art no 1 Cylinder d40 25x240 3 13961 2 Side ceramic 2 4 Grate block 132 13943 5 Protective housing 1 6 Lower side box 2 7 Ash grate ACCESSORY 1 9 Grate shaft long 5 10 Grate shaft short 6 ...

Page 35: ...16 2T 3 0 37 kW 1 13372 3 Primary fan 2 Sodeca CMP 616 2T 3 0 37 kW 1 13372 4 Secondary fan 2 Sodeca CMP 616 2T 3 0 37 kW 1 13372 5 Ignition fan Leister Triac S ACCESSORY 1 2 13734 6 Flame sensor pipe ACCESSORY 1 7 Cleaning hatch 1 8 Side hatch 2 9 Primary fan 3 Sodeca CMP 616 2T 3 0 37 kW 1 13372 Inductive sensor Omron E2A M12KS04 WP B1 12 13962 Joint bearing GE 30ES FK 001 3 13467 ...

Page 36: ...s Cutter chips 80 120 5 15 450 550 0 4 0 5 1120 1350 1250 1550 Suitable with reservations must be tested on case by case basis REF pellets 300 500 ø 6 15 2 5 2000 3000 5 0 10 0 1150 1250 1200 1300 Suitable with reservations must be tested on case by case basis Grain oats 550 650 10 20 2300 3000 2 0 4 0 1050 1150 1350 1500 Suitable Straw loose 70 90 15 25 300 400 4 0 6 0 750 1000 1150 1400 Suitable...

Page 37: ...ing and material faults The guarantee does not cover consumables or travel expenses The guarantee does not cover possible faults due to faulty design or installation improper servi ce or use errors or damages caused by off specification fuel Guarantee for spare parts is 12 months Ariterm will supply the replacement parts to replace the damaged ones Unless required by mandatory law the agreement do...

Page 38: ...38 DECLARATION OF COMFORMITY ...

Page 39: ...Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have b...

Page 40: ...NOTES 40 ...

Page 41: ...41 NOTES ...

Page 42: ...42 NOTES ...

Page 43: ...43 NOTES ...

Page 44: ...ISATION CERTIFIED BY 22 08 2016 Version 1 1 All Rights to modifications and corrections reserved ARITERM OY PL 59 Uuraistentie 1 43101 Saarijärvi Finland Tel 358 14 426 300 fax 358 14 422 203 www ariterm fi ...