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Page 3 of 18

Issue 1324

507120-01

Requirements

These instructions are intended as a general guide and 

do not supersede local or national codes in any way. 

Consult authorities having jurisdiction before installation.  

Compliance with all local, state, or national codes pertaining 

to this type of equipment should be determined prior to 

installation.  Read this instruction manual, as well as the 

instructions supplied in separate equipment, before starting 

the installation.

In addition to conforming to manufacturer’s installation 

instructions and local municipal building codes, installation 

of Allied air handler units (with or without optional electric 

heat), MUST conform with National Fire Protection 

Association (NFPA) standards: “Standard for Installation of 

Air Conditioning and Ventilation Systems” (NFPA No. 90A) 

and “Standard for Installation of Residence Type Warm Air 

Heating and Air Conditioning Systems” (NFPA No. 90B).

All models are designed for indoor installation only.  The 

installation  of  the  air  handler,  field  wiring,  duct  system, 

etc. must conform to the requirements of the National 

Electrical Code, ANSI/NFPA No. 70 (latest edition) in the 

United States, and any state laws, and local ordinances 

(including plumbing or wastewater codes).  Local authorities 

having jurisdiction should be consulted before installation 

is made.  Such applicable regulations or requirements take 

precedence over the general instructions in this manual.  

Install  the  conditioned  air  plenum,  ducts  and  air  filters 

(not provided) in accordance with NFPA 90B Standard for 

the Installation of Warm Air Heating and Air-Conditioning 

Systems (latest edition).

The air handler is shipped from the factory completely 

assembled.  The unit is provided with flanges for the 

connection of the duct system.

Do not remove the cabinet knockouts until it has been 

determined which knockouts will need to be removed for 

the installation.

Select the final air discharge position which best suits the site 

conditions.  Consider required clearances, space, routing 

requirements for refrigerant line, condensate disposal, filters, 

duct system, wiring, and accessibility for service.  Refer to 

the air handler rating plate on the air handler for specific 

information.

NOTES:

During cooling operation, excessive sweating may occur if 

the air handler is installed in a very humid space. 

If installed in an unconditioned space, sealant should be 

applied around the electrical wires, refrigerant tubing, and 

condensate lines where they enter the cabinet.

Electrical wires should be sealed on the inside where they 

exit the conduit opening.  Sealant is required to prevent air 

leakage into, and condensate from forming inside of, the 

air handler, the control box, and on the electrical controls.

This unit is approved for installation clearance to combustible 

material as stated on the unit rating plate.  Accessibility and 

service clearances must take precedence over combustible 

material clearances.

The air handler must be installed so that free access is 

allowed  to  the  coil/filter  compartment  and  blower/control 

compartment.

Horizontal applications of the air handler must be installed 

sloped (approximately 5/8 inch) toward the drain pan 

openings to ensure proper condensate drainage.

These units are designed to match, and must be used 

with, outdoor units as rated. The indoor sections are 

manufactured  with  a  orifice  metering  device  installed 

to provide optimum refrigerant control and system 

performance with a variety of different capacities of 

outdoor units. 

Excessive  Weight  Hazard  -  Use  two  or  more  people 

when moving and installing the unit. Failure to do so 

can result in back or other type of injury.

  

WARNING

  

IMPORTANT

Physical contact with metal edges and corners while 

applying excessive force or rapid motion can result in 

personal injury.  Be aware of, and use caution when 

working near these areas during installation or while 

servicing this equipment.

  

CAUTION

Danger of explosion.  Keep flammable 

materials and vapors, such as gasoline, away 

from air handler.  Place air handler so that 

heating elements are at least 18 inches (46 

cm) above the floor for a garage installation.  

Failure to follow these instructions can result 

in death, explosion, or fire.

  

WARNING

Summary of Contents for BCE3M 18

Page 1: ...Condensate Drain 7 Duct Systems and Filters 8 Connecting Refrigerant Lines 9 Sealing the Unit 9 Electrical Connections 10 Airflow Cooling Blower Speed 12 Check Out Procedures 13 Operation13 Maintenan...

Page 2: ...9 12 1 4 311 18 7 8 479 5 3 4 146 16 7 8 429 17 3 4 451 17 432 19 7 8 505 20 3 4 527 19 3 8 492 5 1 2 140 43 1092 18 1 2 470 22 559 6 152 16 406 5 1 2 140 13 1 2 343 17 3 4 451 17 432 16 1 2 419 20 3...

Page 3: ...space routing requirements for refrigerant line condensate disposal filters duct system wiring and accessibility for service Refer to the air handler rating plate on the air handler for specific infor...

Page 4: ...s are provided for electrical wiring entrance For ease in installation it is best to make any necessary coil configuration changes before setting air handler in place For all performance testing units...

Page 5: ...ntal configuration is shown in Figure 3 5 If the unit is suspended the entire length of the cabinet must be supported If you use a chain or strap use a piece of angle iron or sheet metal attached to t...

Page 6: ...ugged Remove the plugs from the front drain pan ports 5 Re install modified coil drain pan assembly in air handler in the same orientation as before Figures 6 and 7 Figure 6 Install Main Drain Pan Mou...

Page 7: ...ure 9 On units of this type where the blower draws rather than blows air through the coil traps must be installed in the condensate drain lines primary and auxiliary if used Traps prevent the blower f...

Page 8: ...he drain pan to allow complete drainage of the pan NOTE Horizontal runs must have an anti siphon air vent standpipe installed ahead of the horizontal run See Figure 9 An extremely long horizontal run...

Page 9: ...oid damaging the rubber grommets in the cabinet while brazing slide the rubber grommets over the refrigerant lines until they are away from the heat source 5 Braze using an alloy of silver or copper a...

Page 10: ...t all power supplies 2 Remove the air handler access panel 3 Route the field supply wires to the air handler electrical connection box 4 Use UL listed wire nuts to connect the field supply conductors...

Page 11: ...Page 11 of 18 Issue 1324 507120 01 Figure 12 Low Voltage Connections 3 Speed PSC Motor...

Page 12: ...rom the 4 pin blower motor connector NOTE Reuse the factory installed plastic cap on whichever wire is not used 6 Replace all panels 7 Reconnect power CHANGE BLOWER SPEED NOTE Refer to wiring diagram...

Page 13: ...elay coil and then the indoor blower relay energizes The normally open contacts close causing the indoor blower motor to operate The circuit between R and Y is completed closing the circuit to the con...

Page 14: ...emperature of the cabinet The temperature humidity difference between the inside and outside of the cabinet can cause condensation on the inside or outside of the cabinet which leads to sheet metal co...

Page 15: ...Page 15 of 18 Issue 1324 507120 01 Start Up and Performance Checklist Horizontal Configuration Figure 14...

Page 16: ...Issue 1324 507120 01 Page 16 of 18 Figure 15 Start Up and Performance Checklist Upflow Configuration...

Page 17: ...rnish the following information a complete model and serial number b proof of required periodic maintenance installation date and location and c an accurate description of the problem WARRANTY LIMITAT...

Page 18: ...odification change or alteration of the unit except as expressly directed in writing by Allied Air 4 Improper use accident neglect or unreasonable use or operation of the unit including operation of e...

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