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507789-01

Issue 2007

Page 22 of 24

3. 

 Check the air flow from a register to confirm that the 

system is moving cooled air.

4.   

Set the thermostat 5ºF higher than the indoor 

temperature.  The  indoor  blower  and  outdoor  unit 

should cycle off.

Check Electric Heat (If Used)

1.   Set thermostat to call for auxiliary heat (approximately 

5°F above ambient temperature). The indoor blower 

and auxiliary heat should come on together. Allow a 

minimum of 3 minutes for all sequencers to cycle on.

2.   Set the thermostat so that it does not call for heat. 

Allow up to 5 minutes for all sequencers to cycle off. 

Professional Maintenance

Failure to follow instructions will cause damage to the 

unit.

This  unit  is  equipped  with  an  aluminum  Omniguard

TM

 

coil. Aluminum coils may be damaged by exposure to 

solutions with a pH below 5 or above 9. The aluminum 

coil  should  be  cleaned  using  potable  water  at  a 

moderate pressure (less than 50psi). If the coil cannot 

be cleaned using water alone, it is recommended to use 

a coil cleaner with a pH in the range of 5 to 9. The coil 

must be rinsed thoroughly after cleaning.

In coastal areas, the coil should be cleaned with potable 

water several times per year to avoid corrosive buildup 

(salt).

NOTICE

Homeowner Maintenance

Do not operate system without a filter. A filter is required 

to  protect  the  coil,  blower,  and  internal  parts  from 

excessive dirt and dust. The filter is placed in the return 

duct by the installer.

 IMPORTANT

Inspect  air  filters  at  least  once  a  month  and  replace  or 

clean as required. Dirty filters are the most common cause 

of inadequate heating or cooling performance.

 Replace disposable filters. Cleanable filters can be cleaned 

by soaking in mild detergent and rinsing with cold water.

 Install new/clean filters with the arrows on the side pointing 

in the direction of air flow. Do not replace a cleanable (high 

velocity) filter with a disposable (low velocity) filter unless 

return air system is properly sized for it.

 If  water  should  start  coming  from  the  secondary  drain 

line,  a  problem  exists  which  should  be  investigated  and 

corrected. Contact a qualified service technician.

Repairing or Replacing Cabinet Insulation

DAMAGED INSULATION MUST BE REPAIRED OR 

REPLACED

 before the unit is put back into operation. 

Insulation loses its insulating value when wet, damaged, 

separated or torn.

 IMPORTANT

Matte- or foil-faced insulation is installed in indoor 

equipment  to  provide  a  barrier  between  outside  air 

conditions (surrounding ambient temperature and humidity) 

and the varying conditions inside the unit. If the insulation 

barrier is damaged (wet, ripped, torn or separated from the 

cabinet walls), the surrounding ambient air will affect the 

inside surface temperature of the cabinet. 

The  temperature/humidity  difference  between  the  inside 

and outside of the cabinet can cause condensation on the 

inside or outside of the cabinet which leads to sheet metal 

corrosion and, subsequently, component failure.

Repairing Damaged Insulation

Areas of condensation on the cabinet surface are an 

indication that the insulation is in need of repair.

If  the  insulation  in  need  of  repair  is  otherwise  in  good 

condition, the insulation should be cut in an X pattern, 

peeled  open,  glued  with  an  appropriate  all-purpose  glue 

and placed back against the cabinet surface, being careful 

to not overly compress the insulation so the insulation can 

retain its original thickness. If such repair is not possible, 

replace the insulation. If using foil-faced insulation, any 

cut, tear, or separations in the insulation surface must be 

taped with a similar foil-faced tape.

1. CUT INSULATION IN X PATTERN
2. APPLY GLUE
3. PRESS GLUED TABS AGAINST CABINET

GLUE - Make sure there is
full coverage of glue on the
metal or insulation so there
are no areas where air
pockets may form which
can lead to sweating.

Figure 17. Recommended Blower Speed Taps

Summary of Contents for BCE5V Series

Page 1: ...erant Lines 9 Sealing the Unit 11 Electrical Connections 12 BDC3 Blower Control 16 Adjusting the Blower Speed 16 Blower Performance 17 Checkout Procedures 21 Professional Maintenance 22 Homeowner Main...

Page 2: ...19 2 3 4 70 3 1 2 89 PIPING PLATE 4 3 4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 NOTE Unit is shipped configured for ho...

Page 3: ...plied in separate equipment before starting the installation In addition to conforming to manufacturer s installation instructions and local municipal building codes installation of air handler units...

Page 4: ...aced upon construction completion Installation Clearances Non Ducted Return Closet Installation The air handler can be installed in a closet with a false bottom to form a return air plenum It may also...

Page 5: ...hand applications The coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing it IMPORTANT NOTE When the unit is installed in horizontal applications a secondary...

Page 6: ...s the horizontal drain pan as illustrated in Detail A in Figure 5 NOTE Be very careful when reinstalling the screws into the coil end plate engaging holes Misaligned screws may damage the coil 9 From...

Page 7: ...ARY DRAIN PLUG UNSCREW PLUGS AND CONNECT PROPERLY SIZED FIELD PROVIDED FITTINGS AND DRAIN LINES GREEN MAIN DRAIN PLUG Figure 7 Drain Line Connections 2 Install properly sized field provided connection...

Page 8: ...2 CUT TO REQUIRED LENGTH SIDE VIEW Figure 8 Typical Main and Overflow Drain 4 Check again to ensure drain ports and drain pan are free of all debris 5 Plug and check any unused drain pan openings for...

Page 9: ...provided by the filter manufacturer against the data given in the appropriate Product Specifications Additional information is provided in Service and Application Note ACC002 August 2000 IMPORTANT Ins...

Page 10: ...RE INSTALLING EITHER REMOVE OR PUSH PIPE WRAPPING BACK THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZING CONNECT PIPES NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACC...

Page 11: ...ng brazing alloys and flux CAUTION Recommended line length is 50 or less If more than 50 line set is required contact Technical Services NOTE Sealing the Unit Seal the unit so that warm air is not all...

Page 12: ...ave multiple power supplies WARNING Wiring must conform to the current National Electric Code ANSI NFPA No 70 or Canadian Electric Code Part I CSA Standard C22 1 and local building codes Refer to foll...

Page 13: ...Figure 12 1 Remove the two screws that secure the control panel to the cabinet Slide panel out 2 Slide the control panel into the notch on the electric heat mounting panel Figure 11 Using the screws r...

Page 14: ...507789 01 Issue 2007 Page 14 of 24 4KW 5KW Figure 14 Typical Wiring Diagram BCE5V Air Handler with Electric Heat Variable Speed Motor...

Page 15: ...507789 01 Issue 2007 Page 15 of 24 WARNING USE COPPER CONDUCTORS ONLY Y2 Figure 15 Low Voltage Connections Variable Speed Motor...

Page 16: ...CFM LED will flash 10 times If the CFM is 1150 CFM LED will flash 11 full times plus one fast or half flash At times the light may appear to flicker or glow This is normal and occurs when the control...

Page 17: ...tage outdoor unit the air volume is 70 of the COOL jumper selection This arrangement providesforadditionaldehumidification during standard first stage cooling See the blower performance tables for var...

Page 18: ...d is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 250 cfm BCE5V36 Blower Performance 0 through 0 80 in w g External Static Pressure Range ADJUST Jumper Set...

Page 19: ...setting Continuous blower speed is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 450 cfm Operating Sequence System Demand System Response System Condition S...

Page 20: ...int by allowing the room space to maintain a cooler room thermostat setpoint Room Thermostat Calls for First and Second Stage Cooling BASIC MODE only active on a Y1 thermostat demand Normal Operation...

Page 21: ...DEMAND 7 1 2 MIN 82 CFM 100 CFM 1 2 MIN 50 CFM Checkout Procedures NOTE Refer to outdoor unit installation instructions for system start up instructions and refrigerant charging instructions Pre Start...

Page 22: ...eplace a cleanable high velocity filter with a disposable low velocity filter unless return air system is properly sized for it If water should start coming from the secondary drain line a problem exi...

Page 23: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 24: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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