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507789-01

Issue 2007

Page 4 of 24

Excessive condensation may occur if the unit is installed 

in a warm, humid place. When the unit is installed in an 

unconditioned space, apply sealant around electrical 

wires,  refrigerant  piping  and  condensate  lines  at  the 

point where they enter the cabinet.

Apply sealant on the inside of the cabinet at the 

point  where  the  electrical  wires  exit  through  the 

conduit  opening.  This  will  also  keep  warm  and  moist 

unconditioned air out of the air handler cabinet where 

it  will  form  condensate  on  the  cooler  control  box  and 

electrical controls.

 IMPORTANT

This unit is approved for installation clearance to 

combustible material as stated on the unit rating 

plate. Accessibility and service clearances must take 

precedence over combustible material clearances.
The air handler must be installed so that free access is 

allowed to the coil/filter compartment and blower/control 

compartment.

 IMPORTANT

• 

During  cooling  operation,  excessive  sweating  may 

occur  if  the  air  handler  is  installed  in  a  warm  and 

humid space. 

•  If installed in an unconditioned space, sealant should 

be  applied  around  the  electrical  wires,  refrigerant 

tubing,  and  condensate  lines  where  they  enter  the 

cabinet. 

• 

Electrical wires should be sealed on the inside where 

they exit the conduit opening. Sealant is required to 

prevent air leakage into, and condensate from forming 

inside of, the air handler, the control box, and on the 

electrical controls. 

Use of Air Handler During Construction

Units may be used for heating (heat pumps) or cooling of 

buildings or structures under construction, if the following 

conditions are met to ensure proper operation.

DO NOT USE THE UNIT FOR CONSTRUCTION HEAT 

UNLESS ALL OF THE FOLLOWING CRITERIA ARE 

MET:

•   A room thermostat must control the air handler. The 

use of fixed jumpers is not allowed.

• 

 Air filter must be installed in the system and must be 

maintained during construction.

• 

 Air  filter  must  be  replaced  upon  construction 

completion.

Installation Clearances

Non-Ducted Return Closet Installation 

The  air  handler  can  be  installed  in  a  closet  with  a  false 

bottom to form a return air plenum. It may also be installed 

with a return air plenum under the air handler. 

Louvers or return air grilles are field-supplied. Local codes 

may limit application of systems without a ducted return to 

single-story buildings. 

When a BCE5V 

unit is installed in a closet with a louvered 

return opening, the minimum open area for the louvers will 

be:
•  320 square inches for -018 and -024 models;
•  360 square inches for -030 and -036 models;
•  450 square inches for -042 thru -060 models 

If the free area is not known, assume a 25% free area for 

wood or a 75% free area for metal louvers or grilles. Using 

the louver dimensions and the 25% or 75% assumption, 

determine if the open area meets the minimum open area 

listed above. 

If a return air plenum is used, the return air grille should be 

immediately in front of the opening in the plenum to allow 

for the free flow of return air. When not installed in front of 

the opening, there must be adequate clearance around the 

air handler to allow for the free flow of return air.

Installation

Each unit consists of a blower assembly, refrigerant coil, 

and controls in an insulated galvanized steel factory-

•   The air handler evaporator coil, supply fan assembly 

and duct system must be thoroughly cleaned following 

final construction clean-up.

• 

 All  air  handler  operating  conditions  must  be  verified 

according to these installation instructions.

EQUIPMENT MAY EXPERIENCE PREMATURE 

COMPONENT FAILURE AS A RESULT OF FAILURE TO 

FOLLOW THE ABOVE INSTALLATION INSTRUCTIONS. 

FAILURE TO FOLLOW THE ABOVE INSTALLATION 

INSTRUCTIONS VOIDS THE MANUFACTURER’S 

EQUIPMENT LIMITED WARRANTY. ALLIED AIR 

DISCLAIMS ALL LIABILITY IN CONNECTION WITH 

INSTALLER’S FAILURE TO FOLLOW THE ABOVE 

INSTALLATION INSTRUCTIONS.

NOTWITHSTANDING THE FOREGOING, INSTALLER IS 

RESPONSIBLE FOR CONFIRMING THAT THE USE OF 

CONSTRUCTION HEAT OR COOLING IS CONSISTENT 

WITH THE POLICIES AND CODES OF ALL REGULATING 

ENTITIES. ALL SUCH POLICIES AND CODES MUST BE 

ADHERED TO.

Summary of Contents for BCE5V Series

Page 1: ...erant Lines 9 Sealing the Unit 11 Electrical Connections 12 BDC3 Blower Control 16 Adjusting the Blower Speed 16 Blower Performance 17 Checkout Procedures 21 Professional Maintenance 22 Homeowner Main...

Page 2: ...19 2 3 4 70 3 1 2 89 PIPING PLATE 4 3 4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 NOTE Unit is shipped configured for ho...

Page 3: ...plied in separate equipment before starting the installation In addition to conforming to manufacturer s installation instructions and local municipal building codes installation of air handler units...

Page 4: ...aced upon construction completion Installation Clearances Non Ducted Return Closet Installation The air handler can be installed in a closet with a false bottom to form a return air plenum It may also...

Page 5: ...hand applications The coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing it IMPORTANT NOTE When the unit is installed in horizontal applications a secondary...

Page 6: ...s the horizontal drain pan as illustrated in Detail A in Figure 5 NOTE Be very careful when reinstalling the screws into the coil end plate engaging holes Misaligned screws may damage the coil 9 From...

Page 7: ...ARY DRAIN PLUG UNSCREW PLUGS AND CONNECT PROPERLY SIZED FIELD PROVIDED FITTINGS AND DRAIN LINES GREEN MAIN DRAIN PLUG Figure 7 Drain Line Connections 2 Install properly sized field provided connection...

Page 8: ...2 CUT TO REQUIRED LENGTH SIDE VIEW Figure 8 Typical Main and Overflow Drain 4 Check again to ensure drain ports and drain pan are free of all debris 5 Plug and check any unused drain pan openings for...

Page 9: ...provided by the filter manufacturer against the data given in the appropriate Product Specifications Additional information is provided in Service and Application Note ACC002 August 2000 IMPORTANT Ins...

Page 10: ...RE INSTALLING EITHER REMOVE OR PUSH PIPE WRAPPING BACK THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZING CONNECT PIPES NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACC...

Page 11: ...ng brazing alloys and flux CAUTION Recommended line length is 50 or less If more than 50 line set is required contact Technical Services NOTE Sealing the Unit Seal the unit so that warm air is not all...

Page 12: ...ave multiple power supplies WARNING Wiring must conform to the current National Electric Code ANSI NFPA No 70 or Canadian Electric Code Part I CSA Standard C22 1 and local building codes Refer to foll...

Page 13: ...Figure 12 1 Remove the two screws that secure the control panel to the cabinet Slide panel out 2 Slide the control panel into the notch on the electric heat mounting panel Figure 11 Using the screws r...

Page 14: ...507789 01 Issue 2007 Page 14 of 24 4KW 5KW Figure 14 Typical Wiring Diagram BCE5V Air Handler with Electric Heat Variable Speed Motor...

Page 15: ...507789 01 Issue 2007 Page 15 of 24 WARNING USE COPPER CONDUCTORS ONLY Y2 Figure 15 Low Voltage Connections Variable Speed Motor...

Page 16: ...CFM LED will flash 10 times If the CFM is 1150 CFM LED will flash 11 full times plus one fast or half flash At times the light may appear to flicker or glow This is normal and occurs when the control...

Page 17: ...tage outdoor unit the air volume is 70 of the COOL jumper selection This arrangement providesforadditionaldehumidification during standard first stage cooling See the blower performance tables for var...

Page 18: ...d is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 250 cfm BCE5V36 Blower Performance 0 through 0 80 in w g External Static Pressure Range ADJUST Jumper Set...

Page 19: ...setting Continuous blower speed is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 450 cfm Operating Sequence System Demand System Response System Condition S...

Page 20: ...int by allowing the room space to maintain a cooler room thermostat setpoint Room Thermostat Calls for First and Second Stage Cooling BASIC MODE only active on a Y1 thermostat demand Normal Operation...

Page 21: ...DEMAND 7 1 2 MIN 82 CFM 100 CFM 1 2 MIN 50 CFM Checkout Procedures NOTE Refer to outdoor unit installation instructions for system start up instructions and refrigerant charging instructions Pre Start...

Page 22: ...eplace a cleanable high velocity filter with a disposable low velocity filter unless return air system is properly sized for it If water should start coming from the secondary drain line a problem exi...

Page 23: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 24: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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