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507789-01

Issue 2007

Page 8 of 24

ABOVE

FINISHED

SPACE?

OVERFLOW DRAIN LINE

ALWAYS RUN AN OVERFLOW DRAIN LINE.  IF NOT POSSIBLE TO
ROUTE  OVERFLOW  DRAIN  LINE,  INSTALL  LOW  VOLTAGE
OVERFLOW  SWITCH  KIT. WIRE  KIT  TO  SHUT  DOWN
COMPRESSOR PER INSTRUCTIONS.

NO

YES

PART #

X3169

CLEAN OUT

VENT

PRESS IN

(DO NOT GLUE)

VENT MUST EXTEND

ABOVE HEIGHT OF

COIL DRAIN PAN BY

TWO INCHES (51MM)

1” X 3/4” X 3/4”

REDUCING

TEE WITH

PLUG

1

 P-TRAP

49P66, J-TRAP #

91P90 OR ANY

PVC SCH 40 P- OR

J-TRAP 3/4”

OVERFLOW

DRAIN

AIR HANDLER DRAIN PAN

WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A
3/4” (19.1MM) SECONDARY DRAIN LINE MUST BE:

CONNECTED TO SECONDARY DRAIN PAN 

OR

CONNECTED TO THE OVERFLOW DRAIN OUTLET OF
THE AIR HANDLER DRAIN PAN.

TRAPS  MUST  BE  DEEP  ENOUGH  TO  OFFSET  MAXIMUM  STATIC  DIFFERENCES  —
GENERALLY, TWO INCHES (51MM).

DRAIN  LINE  SHOULD
SLOPE A MINIMUM OF
ONE  INCH  PER  10
FEET  (25MM  PER  3
METERS)

NOTE 

—  WHEN  A  AIR  HANDLER  IS  LOCATED

ABOVE  A  FINISHED  SPACE  THE  SECONDARY
DRAIN PAN MUST HAVE A LARGER FOOTPRINT
THAN THE AIR HANDLER.

MAIN

DRAIN

TO APPROVED

DRAIN

FOR  NEGATIVE  PRESSURE  COILS  (BLOWER
AFTER COIL) TRAPS ARE REQUIRED ON ALL
DRAIN LINES CONNECTED TO COIL.

COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET
AND  MALE  ADAPTER,  TWO  PART  DESIGN  FOR  USE  WHERE
OBSTRUCTIONS PREVENT DIRECT THREADING

SECONDARY

DRAIN PAN

2”

(51MM)

TRAP DEPTH

1

 P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.

2

 PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE  MA IN DRAIN.

MAIN

DRAIN

PROVIDED

PIPE NIPPLE

 2

CUT  TO

REQUIRED

LENGTH

SIDE VIEW

Figure 8. 

Typical Main and Overflow Drain

4.   Check again to ensure drain ports and drain pan are 

free of all debris. 

5.   Plug and check any unused drain pan openings for 

tightness. Torque plugs to 36 in. lb. to prevent water 

leaks or seepage from the drain pan. 

6.   Install a 2” trap in the main (primary) drain lines as 

close to the unit as practical (see Figure 8). Make sure 

the top of the trap is below the connection to the drain 

pan to allow complete drainage of the pan. 

NOTE: 

Horizontal  runs  must  have  an  anti-siphon  air 

vent (standpipe) installed ahead of the horizontal run. 

See  Figure  8. An  extremely  long  horizontal  run  may 

require an oversized drain line to eliminate air traps. 

NOTE: 

Do  not  operate  air  handler  without  a  trap  in 

the main (primary) drain. The condensate drain is on 

the negative pressure side of the blower; therefore, air 

being pulled through the condensate line will not allow 

positive drainage without a proper trap. 

7.   Route the drain line to the outside or to an appropriate 

drain. Drain lines must be installed so they do not block 

service access to the front of the air handler. A 24” 

clearance is required for filter, coil, or blower removal 

and service access. 

NOTE: 

Check local codes before connecting the drain line 

to  an  existing  drainage  system.  Insulate  the  drain  lines 

where sweating could cause water damage. 

Test Condensate Drain 

Test the drain pan and drain line after installation: 

1. 

 Pour  several  quarts  of  water  into  drain  pan.  Use 

enough water to fill both the drain trap and the line. 

2.   Check the installed drain pan. Drain pan must be 

draining  completely.  Drain  line  fittings  must  not  be 

leaking. Water must be draining from the end of the 

primary drain line. 

3.  Correct any leaks found.

Summary of Contents for BCE5V Series

Page 1: ...erant Lines 9 Sealing the Unit 11 Electrical Connections 12 BDC3 Blower Control 16 Adjusting the Blower Speed 16 Blower Performance 17 Checkout Procedures 21 Professional Maintenance 22 Homeowner Main...

Page 2: ...19 2 3 4 70 3 1 2 89 PIPING PLATE 4 3 4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 NOTE Unit is shipped configured for ho...

Page 3: ...plied in separate equipment before starting the installation In addition to conforming to manufacturer s installation instructions and local municipal building codes installation of air handler units...

Page 4: ...aced upon construction completion Installation Clearances Non Ducted Return Closet Installation The air handler can be installed in a closet with a false bottom to form a return air plenum It may also...

Page 5: ...hand applications The coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing it IMPORTANT NOTE When the unit is installed in horizontal applications a secondary...

Page 6: ...s the horizontal drain pan as illustrated in Detail A in Figure 5 NOTE Be very careful when reinstalling the screws into the coil end plate engaging holes Misaligned screws may damage the coil 9 From...

Page 7: ...ARY DRAIN PLUG UNSCREW PLUGS AND CONNECT PROPERLY SIZED FIELD PROVIDED FITTINGS AND DRAIN LINES GREEN MAIN DRAIN PLUG Figure 7 Drain Line Connections 2 Install properly sized field provided connection...

Page 8: ...2 CUT TO REQUIRED LENGTH SIDE VIEW Figure 8 Typical Main and Overflow Drain 4 Check again to ensure drain ports and drain pan are free of all debris 5 Plug and check any unused drain pan openings for...

Page 9: ...provided by the filter manufacturer against the data given in the appropriate Product Specifications Additional information is provided in Service and Application Note ACC002 August 2000 IMPORTANT Ins...

Page 10: ...RE INSTALLING EITHER REMOVE OR PUSH PIPE WRAPPING BACK THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZING CONNECT PIPES NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACC...

Page 11: ...ng brazing alloys and flux CAUTION Recommended line length is 50 or less If more than 50 line set is required contact Technical Services NOTE Sealing the Unit Seal the unit so that warm air is not all...

Page 12: ...ave multiple power supplies WARNING Wiring must conform to the current National Electric Code ANSI NFPA No 70 or Canadian Electric Code Part I CSA Standard C22 1 and local building codes Refer to foll...

Page 13: ...Figure 12 1 Remove the two screws that secure the control panel to the cabinet Slide panel out 2 Slide the control panel into the notch on the electric heat mounting panel Figure 11 Using the screws r...

Page 14: ...507789 01 Issue 2007 Page 14 of 24 4KW 5KW Figure 14 Typical Wiring Diagram BCE5V Air Handler with Electric Heat Variable Speed Motor...

Page 15: ...507789 01 Issue 2007 Page 15 of 24 WARNING USE COPPER CONDUCTORS ONLY Y2 Figure 15 Low Voltage Connections Variable Speed Motor...

Page 16: ...CFM LED will flash 10 times If the CFM is 1150 CFM LED will flash 11 full times plus one fast or half flash At times the light may appear to flicker or glow This is normal and occurs when the control...

Page 17: ...tage outdoor unit the air volume is 70 of the COOL jumper selection This arrangement providesforadditionaldehumidification during standard first stage cooling See the blower performance tables for var...

Page 18: ...d is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 250 cfm BCE5V36 Blower Performance 0 through 0 80 in w g External Static Pressure Range ADJUST Jumper Set...

Page 19: ...setting Continuous blower speed is approximately 50 of COOL speed setting Zoning System applications minimum blower speed is 450 cfm Operating Sequence System Demand System Response System Condition S...

Page 20: ...int by allowing the room space to maintain a cooler room thermostat setpoint Room Thermostat Calls for First and Second Stage Cooling BASIC MODE only active on a Y1 thermostat demand Normal Operation...

Page 21: ...DEMAND 7 1 2 MIN 82 CFM 100 CFM 1 2 MIN 50 CFM Checkout Procedures NOTE Refer to outdoor unit installation instructions for system start up instructions and refrigerant charging instructions Pre Start...

Page 22: ...eplace a cleanable high velocity filter with a disposable low velocity filter unless return air system is properly sized for it If water should start coming from the secondary drain line a problem exi...

Page 23: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 24: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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