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507838-01

Issue 1813

Page 17 of 19

Check-out Procedures

During installation, service or maintenance, make sure 

that copper tubing does not rub against metal edges 

or other copper tubing. Care should also be taken to 

ensure that tubing does not become kinked. Use wire 

ties to secure tubing to prevent movement.
Do not secure electrical wires to tubing that carries 

hot refrigerant gas. Heat from the tubing may melt the 

wiring insulation, causing a short circuit.

 IMPORTANT

NOTE: 

Refer to outdoor unit installation instructions for 

system  start-up  instructions  and  refrigerant  charging 

instructions.

Pre-Start-Up Checks

•  Is the air handler properly and securely installed?
• 

If horizontally configured, is the unit sloped up to 1/4 

inch toward drain lines?

•  Will the unit be accessible for servicing?
•  Has an auxiliary pan been provided under the unit 

with separate drain for units installed above a finished 

ceiling or  in any installation where condensate 

overflow could cause damage?

•  Have ALL unused drain pan ports been properly 

plugged?

•  Has the condensate line been properly sized, run, 

trapped, pitched, and tested?

•  Is the duct system correctly sized, run, sealed, and 

insulated?

•  Have all cabinet openings and wiring been sealed?
•  Is the indoor coil factory-installed TXV properly sized 

for the outdoor unit being used?

•  Have all unused parts and packaging been disposed 

of?

• 

Is the filter clean, in place, and of adequate size?

•  Is the wiring neat, correct, and in accordance with the 

wiring diagram?

•  Is the unit properly grounded and protected (fused)?
•  Is the thermostat correctly wired and in a good 

location?

•  Are all access panels in place and secure?

Check Blower Operation

•  Set thermostat to FAN ON.
•  The indoor blower should come on.

Check Cooling Operation

•  Set thermostat to force a call for cooling (approximately 

5ºF lower than the indoor ambient temperature).

•  The outdoor unit should come on immediately and the 

indoor blower should start between 30 - 60 seconds 

later.

• 

Check the air flow from a register to confirm that the 

system is moving cooled air.

•  Set the thermostat 5ºF higher than the indoor 

temperature. The indoor blower and outdoor unit 

should cycle off.

Check Electric Heat (If Used)

•  Set thermostat to call for auxiliary heat (approximately 

5°F above ambient temperature). The indoor blower 

and auxiliary heat should come on together. Allow a 

minimum of 3 minutes for all sequencers to cycle on.

•  Set the thermostat so that it does not call for heat. 

Allow up to 5 minutes for all sequencers to cycle off.

Use of Air Handler During Construction

It is not recommended to use this air handler unit during any 

phase of construction. Very low return air temperatures, 

harmful vapors and operation of the unit with clogged or 

misplaced filters will damage the unit.

Air handler units may be used for heating (heat pumps) 

or cooling of buildings under construction, if the following 

conditions are met:
•  A room thermostat must control the air handler. The 

use of fixed jumpers is not allowed.

• 

Air filter must be installed in the system and must be 

maintained during construction.

• 

Air  filter  must  be  replaced  upon  construction 

completion.

•  The air handler evaporator coil, supply fan assembly 

and duct system must be thoroughly cleaned following 

final construction clean-up.

• 

All  air  handler  operating  conditions  must  be  verified 

according to these installation instructions.

Summary of Contents for BCE7E Series

Page 1: ...Static Pressure 9 Adjusting Blower Speed 10 Blower Data 11 Making Electrical Connections 13 Homeowner Maintenance 16 Professional Maintenance 16 Repairing or Replacing Cabinet Insulation 16 Check out...

Page 2: ...SUCTION LINE SUPPLY AIR OPENING RETURN AIR FILTER LOW VOLTAGE INLETS TOP AND RIGHT SIDE RETURN AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER PIPING PLATE DETAIL FOR UP FLOW AND DOWN FLOW POSITIONS A C B 11...

Page 3: ...S TOP AND RIGHT SIDE 5 3 8 137 4 3 8 111 LIQUID LINE SUCTION LINE Supply Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E...

Page 4: ...his unit must be matched with an indoor coil as specified in the product specification sheets Coils previously charged with HCFC 22 must be flushed IMPORTANT In addition to conforming to manufacturer...

Page 5: ...remove access panels and the horizontal drip shield 060 model and the corrugated padding between the blower and coil assembly Discard the corrugated padding 2 Install the horizontal shield on the fro...

Page 6: ...that may plug up the drain opening IMPORTANT 4 Rotate drain pan 180 front to back and install it on the opposite side of the coil 5 Remove screws from top cap Remove horizontal drip shield screw locat...

Page 7: ...ctions To prevent the build up of high levels of nitrogen when purging it must be done in a well ventilated area Purge low pressure nitrogen 1 to 2 psig through the refrigerant piping during brazing T...

Page 8: ...SPACE OVERFLOW DRAIN LINE ALWAYS RUN AN OVERFLOW DRAIN LINE IF NOT POSSIBLE TO ROUTE OVERFLOW DRAIN LINE INSTALL LOW VOLTAGE OVERFLOW SWITCH KIT WIRE KIT TO SHUT DOWN COMPRESSOR PER INSTRUCTIONS NO YE...

Page 9: ...y side of the system On ducted systems connect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere LE...

Page 10: ...ed to approximately 400 CFM per ton To change blower motor speed tap remove the speed tap from Y2 on the terminal strip and insert the desired speed tap Use the Blower Data tables for the desired CFM...

Page 11: ...cfm watts cfm watts 10 767 78 753 75 826 88 957 131 1095 189 20 662 68 648 66 791 100 937 142 1063 199 30 615 76 612 77 750 108 895 149 1040 211 40 561 83 539 83 711 116 861 160 1010 226 50 522 87 50...

Page 12: ...328 336 1573 473 70 838 204 1022 267 1294 358 1303 351 1541 485 80 815 218 1003 375 1238 375 1228 373 1494 515 BCE7E 048 Blower Performance External Static Pressure in w g Air Volume and Motor Watts T...

Page 13: ...terminal strip in the control section The speed can be increased by swapping wires as shown in Figure 11 Wiring Connections 1 Install line voltage power supply to unit from a properly installed circui...

Page 14: ...507838 01 Issue 1813 Page 14 of 19 Figure 11 Typical System Wiring Diagram...

Page 15: ...507838 01 Issue 1813 Page 15 of 19 Figure 12 Typical System Wiring Diagram 460V Single and Three Phase Units 036 048 and 060 only...

Page 16: ...to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or sepa...

Page 17: ...a good location Are all access panels in place and secure Check Blower Operation Set thermostat to FAN ON The indoor blower should come on Check Cooling Operation Set thermostat to force a call for c...

Page 18: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 19: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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