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507838-01

Issue 1813

Page 8 of 19

4.  Place a wet rag against piping plate and around the 

suction line connection. The wet rag must be in place 

to guard against damage to the paint.

5. 

With  the  wet  rag  in  place,  position  a  field  provided 

elbow fitting to the air handler’s suction line and line 

set. Start nitrogen flow before brazing.

6.  After the procedure is completed then remove the wet 

rag.

7.  Place wet rag against piping plate and around the 

liquid line connection. Position liquid line elbow to air 

handler’s suction line and to line set. Start nitrogen 

flow  and  begin  brazing  both  connections  and  after 

procedure is completed then remove both wet rags.

8.  Refer to instructions provided with outdoor unit for leak 

testing, evacuating and charging procedures.

9.  Install access panel.

Installing the Condensate Drain

Main Drain

Connect the main drain and route downward to drain line 

or sump. Do not connect drain to a closed waste system. 

See Figure 7 for typical drain trap configuration.

Overflow Drain

It is recommended that the overflow drain is connected to 

an overflow drain line for all units. If overflow drain is not 

connected, it must be plugged with provided cap.

For  downflow  orientation,  the  overflow  drain  MUST  be 

connected and routed to a overflow drain line. See Figure 

8  for  main  and  overflow  drain  locations  based  on  coil 

orientation.

ABOVE

FINISHED

SPACE?

OVERFLOW DRAIN LINE

ALWAYS RUN AN OVERFLOW DRAIN LINE.  IF NOT POSSIBLE TO

ROUTE  OVERFLOW  DRAIN  LINE,  INSTALL  LOW  VOLTAGE

OVERFLOW  SWITCH  KIT.  WIRE  KIT  TO  SHUT  DOWN

COMPRESSOR PER INSTRUCTIONS.

NO

YES

CAT #

X3169

CLEAN OUT

VENT

PRESS IN

(DO NOT GLUE)

VENT MUST EXTEND

ABOVE HEIGHT OF

COIL DRAIN PAN BY

TWO INCHES (51MM)

1” X 3/4” X 3/4”

REDUCING

TEE WITH

PLUG

1

 P-TRAP

49P66, J-TRAP #

91P90 OR ANY

PVC SCH 40 P- OR

J-TRAP 3/4”

OVERFLOW

DRAIN

AIR HANDLER DRAIN PAN

WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A

3/4” (19.1MM) SECONDARY DRAIN LINE MUST BE:

CONNECTED TO SECONDARY DRAIN PAN 

OR

CONNECTED TO THE OVERFLOW DRAIN OUTLET OF

THE AIR HANDLER DRAIN PAN.

TRAPS  MUST  BE  DEEP  ENOUGH  TO  OFFSET  MAXIMUM  STATIC  DIFFERENCES  —

GENERALLY, TWO INCHES (51MM).

DRAIN  LINE  SHOULD

SLOPE A MINIMUM OF

ONE  INCH  PER  10

FEET  (25MM  PER  3

METERS)

NOTE 

—  WHEN  A  AIR  HANDLER  IS  LOCATED

ABOVE  A  FINISHED  SPACE  THE  SECONDARY

DRAIN PAN MUST HAVE A LARGER FOOTPRINT

THAN THE AIR HANDLER.

MAIN

DRAIN

TO APPROVED

DRAIN

FOR  NEGATIVE  PRESSURE  COILS  (BLOWER

AFTER COIL) TRAPS ARE REQUIRED ON ALL

DRAIN LINES CONNECTED TO COIL.

COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET

AND  MALE  ADAPTER,  TWO  PART  DESIGN  FOR  USE  WHERE

OBSTRUCTIONS PREVENT DIRECT THREADING

SECONDARY

DRAIN PAN

2”

(51MM)

TRAP DEPTH

1

  P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.

2

 PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE  MAIN DRAIN.

MAIN

DRAIN

PROVIDED

PIPE NIPPLE

 2

CUT  TO

REQUIRED

LENGTH

SIDE VIEW

Figure 7. 

Typical Main and Overflow Drain

Summary of Contents for BCE7E Series

Page 1: ...Static Pressure 9 Adjusting Blower Speed 10 Blower Data 11 Making Electrical Connections 13 Homeowner Maintenance 16 Professional Maintenance 16 Repairing or Replacing Cabinet Insulation 16 Check out...

Page 2: ...SUCTION LINE SUPPLY AIR OPENING RETURN AIR FILTER LOW VOLTAGE INLETS TOP AND RIGHT SIDE RETURN AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER PIPING PLATE DETAIL FOR UP FLOW AND DOWN FLOW POSITIONS A C B 11...

Page 3: ...S TOP AND RIGHT SIDE 5 3 8 137 4 3 8 111 LIQUID LINE SUCTION LINE Supply Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E...

Page 4: ...his unit must be matched with an indoor coil as specified in the product specification sheets Coils previously charged with HCFC 22 must be flushed IMPORTANT In addition to conforming to manufacturer...

Page 5: ...remove access panels and the horizontal drip shield 060 model and the corrugated padding between the blower and coil assembly Discard the corrugated padding 2 Install the horizontal shield on the fro...

Page 6: ...that may plug up the drain opening IMPORTANT 4 Rotate drain pan 180 front to back and install it on the opposite side of the coil 5 Remove screws from top cap Remove horizontal drip shield screw locat...

Page 7: ...ctions To prevent the build up of high levels of nitrogen when purging it must be done in a well ventilated area Purge low pressure nitrogen 1 to 2 psig through the refrigerant piping during brazing T...

Page 8: ...SPACE OVERFLOW DRAIN LINE ALWAYS RUN AN OVERFLOW DRAIN LINE IF NOT POSSIBLE TO ROUTE OVERFLOW DRAIN LINE INSTALL LOW VOLTAGE OVERFLOW SWITCH KIT WIRE KIT TO SHUT DOWN COMPRESSOR PER INSTRUCTIONS NO YE...

Page 9: ...y side of the system On ducted systems connect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere LE...

Page 10: ...ed to approximately 400 CFM per ton To change blower motor speed tap remove the speed tap from Y2 on the terminal strip and insert the desired speed tap Use the Blower Data tables for the desired CFM...

Page 11: ...cfm watts cfm watts 10 767 78 753 75 826 88 957 131 1095 189 20 662 68 648 66 791 100 937 142 1063 199 30 615 76 612 77 750 108 895 149 1040 211 40 561 83 539 83 711 116 861 160 1010 226 50 522 87 50...

Page 12: ...328 336 1573 473 70 838 204 1022 267 1294 358 1303 351 1541 485 80 815 218 1003 375 1238 375 1228 373 1494 515 BCE7E 048 Blower Performance External Static Pressure in w g Air Volume and Motor Watts T...

Page 13: ...terminal strip in the control section The speed can be increased by swapping wires as shown in Figure 11 Wiring Connections 1 Install line voltage power supply to unit from a properly installed circui...

Page 14: ...507838 01 Issue 1813 Page 14 of 19 Figure 11 Typical System Wiring Diagram...

Page 15: ...507838 01 Issue 1813 Page 15 of 19 Figure 12 Typical System Wiring Diagram 460V Single and Three Phase Units 036 048 and 060 only...

Page 16: ...to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or sepa...

Page 17: ...a good location Are all access panels in place and secure Check Blower Operation Set thermostat to FAN ON The indoor blower should come on Check Cooling Operation Set thermostat to force a call for c...

Page 18: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 19: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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