background image

507838-01

Issue 1813

Page 9 of 19

BCE7E

Filter Size – In. (mm)

-018, -024, -030, -036

20” x 20” (508mm x 508mm)

-042, -048, -060

20” x 24” (508mm x 610mm)

Table 3. Filter Dimensions

Sealing the Unit

There must be an airtight seal between the bottom of 

the air handler and the return air plenum. Use fiberglass 

sealing strips, caulking, or equivalent sealing method 

between the plenum and the air handler cabinet to 

ensure a tight seal. Return air must not be drawn from a 

room where this air handler or any gas-fueled appliance 

(i.e., water heater), or carbon monoxide-producing 

device (i.e., wood fireplace) is installed. 

 WARNING

Seal the unit so that warm air is not allowed into the cabinet. 

Warm air introduces moisture, which results in water blow-

off problems. This is especially important when the unit is 

installed in an unconditioned area.

Make sure the liquid line and suction line entry points are 

sealed with either the provided flexible elastomeric thermal 

insulation,  or  field  provided  material  (e.g.  Armaflex, 

Permagum or equivalent). Any of the previously mentioned 

materials may be used to seal around the main and 

auxiliary drains, and around open areas of electrical inlets.

Measuring Static Pressure

1.  Measure tap locations as shown in Figure 9.

MANOMETER

SUPPLY

RETURN

UNIT SHOWN IN

HORIZONTAL DISCHARGE LEFT POSITION

Figure 9. Static Pressure Test

2. 

Punch a 1/4ʺ (6mm) diameter hole in supply and return 

air plenums. Insert manometer hose flush with inside 

edge of hole or insulation. Seal around the hose with 

Permagum. Connect the zero end of the manometer to 

the discharge (supply) side of the system. On ducted 

systems, connect the other end of manometer to the 

return duct as above. For systems with non-ducted 

returns, leave the other end of the manometer open to 

the atmosphere.

LEFT-HAND AIR

DISCHARGE

MAIN DRAIN ON

RIGHT

OVERFLOW

DRAIN ON LEFT

UP-FLOW OR

DOWN-FLOW

RIGHT-HAND AIR

DISCHARGE

Figure 8. 

Main and Overflow Drain Locations Based 

on Coil Orientation

Best Practices

The following best practices are recommended for the 

condensate removal process:
• 

Main and overflow drain lines should NOT be smaller 

than both drain connections at drain pan.

• 

Overflow  drain  line  should  run  to  an  area  where 

homeowner will notice drainage.

• 

It  is  recommended  that  the  overflow  drain  line  be 

vented and a trap installed. Refer to local codes.

• 

Condensate drain lines must be configured or provided 

with a cleanout to permit the clearing of blockages and 

for maintenance without requiring the drain line to be 

cut.

Inspecting and Replacing Filters

Filter access panel must be in place during unit 

operation. Excessive warm air entering the unit may 

result in water blow-off problems.

 IMPORTANT

Filters may be duct-mounted or installed in the cabinet. A 

filter is installed at the factory. Note that filter access door 

fits over access panel. Air will leak if the access panel is 

placed over the filter door.

Filters should be inspected monthly and must be cleaned or 

replaced when dirty to assure proper air handler operation.

Reusable filters supplied with some units can be washed 

with water and mild detergent. Some units are equipped 

with  standard  throw-away  type  filters  which  should  be 

replaced when dirty.

To replace filter:

1. 

Loosen  the  thumbscrews  holding  the  filter  panel  in 

place. Remove the dirty filter.

2. 

Insert new filter and replace panel.

Summary of Contents for BCE7E Series

Page 1: ...Static Pressure 9 Adjusting Blower Speed 10 Blower Data 11 Making Electrical Connections 13 Homeowner Maintenance 16 Professional Maintenance 16 Repairing or Replacing Cabinet Insulation 16 Check out...

Page 2: ...SUCTION LINE SUPPLY AIR OPENING RETURN AIR FILTER LOW VOLTAGE INLETS TOP AND RIGHT SIDE RETURN AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER PIPING PLATE DETAIL FOR UP FLOW AND DOWN FLOW POSITIONS A C B 11...

Page 3: ...S TOP AND RIGHT SIDE 5 3 8 137 4 3 8 111 LIQUID LINE SUCTION LINE Supply Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E...

Page 4: ...his unit must be matched with an indoor coil as specified in the product specification sheets Coils previously charged with HCFC 22 must be flushed IMPORTANT In addition to conforming to manufacturer...

Page 5: ...remove access panels and the horizontal drip shield 060 model and the corrugated padding between the blower and coil assembly Discard the corrugated padding 2 Install the horizontal shield on the fro...

Page 6: ...that may plug up the drain opening IMPORTANT 4 Rotate drain pan 180 front to back and install it on the opposite side of the coil 5 Remove screws from top cap Remove horizontal drip shield screw locat...

Page 7: ...ctions To prevent the build up of high levels of nitrogen when purging it must be done in a well ventilated area Purge low pressure nitrogen 1 to 2 psig through the refrigerant piping during brazing T...

Page 8: ...SPACE OVERFLOW DRAIN LINE ALWAYS RUN AN OVERFLOW DRAIN LINE IF NOT POSSIBLE TO ROUTE OVERFLOW DRAIN LINE INSTALL LOW VOLTAGE OVERFLOW SWITCH KIT WIRE KIT TO SHUT DOWN COMPRESSOR PER INSTRUCTIONS NO YE...

Page 9: ...y side of the system On ducted systems connect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere LE...

Page 10: ...ed to approximately 400 CFM per ton To change blower motor speed tap remove the speed tap from Y2 on the terminal strip and insert the desired speed tap Use the Blower Data tables for the desired CFM...

Page 11: ...cfm watts cfm watts 10 767 78 753 75 826 88 957 131 1095 189 20 662 68 648 66 791 100 937 142 1063 199 30 615 76 612 77 750 108 895 149 1040 211 40 561 83 539 83 711 116 861 160 1010 226 50 522 87 50...

Page 12: ...328 336 1573 473 70 838 204 1022 267 1294 358 1303 351 1541 485 80 815 218 1003 375 1238 375 1228 373 1494 515 BCE7E 048 Blower Performance External Static Pressure in w g Air Volume and Motor Watts T...

Page 13: ...terminal strip in the control section The speed can be increased by swapping wires as shown in Figure 11 Wiring Connections 1 Install line voltage power supply to unit from a properly installed circui...

Page 14: ...507838 01 Issue 1813 Page 14 of 19 Figure 11 Typical System Wiring Diagram...

Page 15: ...507838 01 Issue 1813 Page 15 of 19 Figure 12 Typical System Wiring Diagram 460V Single and Three Phase Units 036 048 and 060 only...

Page 16: ...to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or sepa...

Page 17: ...a good location Are all access panels in place and secure Check Blower Operation Set thermostat to FAN ON The indoor blower should come on Check Cooling Operation Set thermostat to force a call for c...

Page 18: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 19: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

Reviews: