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4

Repair and Adjustment Procedures for

C-1801 Pneumatic Operators

3. Install the snap ring (5) over the hex end of the adjusting screw (3).  Slide the friction

washer (4) over the hex end of the adjusting screw (3) and let it rest on the snap ring (5).

4. Place the spring adjusting screw subassembly inside the cover of the operator (2).  Insert

the hex end of the spring adjusting screw (3) in the hole at the top of the operator.  The
notches in the adjusting disc (6) align with the ribs inside the cover of the operator.

5. Holding the hex end of the adjusting screw (3) from the outside of the operator cover (2),

lift the entire assembly and place it on the top of the operator base.  NOTE:  Check that
the diaphragm (9) has not slipped out of the groove in the operator base (20).

6. Start all four flange screws (1) into the base (20).  

DO NOT TIGHTEN YET!

7. Turn the adjusting screw (3) counterclockwise until there is an 

¹⁄₈

" gap between the

operator cover (2) and the base (20).

8. Tighten all four flange screws (1).
9. Screw the operator into the device being controlled using a new gasket (if applicable).
10. Turn on the fluid supply to the control valve.
11. Turn on instrument air to the operator.  Connect the control line.

H. ADJUSTMENT OF THE START POINT

The Armstrong pneumatic operator is shipped from the factory with a 10 Lb. range spring
(5 Lb., if specified) with the start point set at 3 psi.

NOTE:  The operating range is not adjustable, only the start point is adjustable.  If a
different range is desired, change the operator spring in accordance with Section E.

1. Place a pencil, pen or similar implement through the hole in the spring adjustment

screw (3).

2. Hook up the air line to the operator with the air line connected to a gauge and a regulator.
3. Start opening the regulator.  Watch the implement you place through the spring adjusting

screw (3); it will move at the start point.  Read the gauge at this pressure.

4.

If the gauge pressure reading is too low:

 turn the air pressure off, then turn the spring

adjustment screw (3) 

counterclockwise

 until the start point has been reached.

5.

If the gauge pressure reading is too high:

 turn the air pressure off, then turn the spring

adjusting screw (3) 

clockwise

 until the desired set point has been reached.

MAXIMUM START POINT FOR BOTH 5 LB. AND 10 LB. SPRING IS 6 PSI.

(Start point is adjustable from 3-6 psi., factory set start point is 3 psi.)
NOTE:  Length of full stroke is 

³⁄₄

".

If further information is required, we encourage you to contact Armstrong or your local represen-
tative.

Armstrong International, Inc.

816 Maple Street, P.O. Box 408, Three Rivers, Michigan 49093 - USA Ph: (616) 273-1415  Fax: (616) 273-9500

Parc Industriel Des Hauts-Sarts, B-4040 Herstal/Liege, Belgium Ph: (04)409090  Fax: (04)481361

Steam Traps \ Humidifiers \ Steam Coils \ Valves \ Air Vents \ Pumping Traps \ Water Heaters

www.armstrong-intl.com

IB-53-B     4/99

         Printed in U.S.A.

Summary of Contents for C-1801

Page 1: ...r installing the operator replacing stem seals changing operator springs replacing the diaphragm replacing the valve and seat Please refer to Figure 2 1 for part locations and identification A REMOVING THE OPERATOR AND INSPECTING THE VALVE AND SEAT The operator must be removed to inspect or replace valves and seats or to recondition the operator 1 Turn off fluid supply to the device being controll...

Page 2: ...TOR Most subsequent repair procedures require disassembly of the operator 1 Turn the spring adjusting screw 3 clockwise until it moves freely 2 Remove the four flange screws 1 3 Remove the operator cover 2 4 Remove the spring adjusting screw 3 spring adjusting disc 6 snap ring 5 and fric tion washer 4 5 Remove the spring 7 C REPLACING THE VALVE AND SEAT ALWAYS replace the valve and seat as a set 1...

Page 3: ...lower quad ring 22 and the upper quad ring 21 Turn the operator back over so the valve points down 11 Replace the washer 17 the diaphragm 9 the piston 8 washer 16 and hex nut 15 Tighten the hex nut 15 12 Assemble the pneumatic operator in accordance with Section G E CHANGING THE OPERATOR SPRINGS 1 Remove and disassemble the operator in accordance with Sections A and B 2 Place new spring 7 in the b...

Page 4: ... specified with the start point set at 3 psi NOTE The operating range is not adjustable only the start point is adjustable If a different range is desired change the operator spring in accordance with Section E 1 Place a pencil pen or similar implement through the hole in the spring adjustment screw 3 2 Hook up the air line to the operator with the air line connected to a gauge and a regulator 3 S...

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