background image

Page 2

# 44876D006

INSTALLATION

This EF electric furnace is designed for ease of installation
featuring horizontal, upflow, and downflow (counterflow)
applications. The units are shipped from the factory
completely assembled. Accessories may also be ordered
as field-installed items. 

All models are designed for

indoor installations only.

Read the entire instruction manual before starting the
installation. Several of the installation steps can be done
prior to setting the unit in place and doing this can save
time and simplify installation. 

Do not remove the cabinet

knockouts until it has been determined which knock-
outs will need to be removed for the installation.

Determining which knockouts to remove will depend on
application and in some cases preference.

These instructions are intended to be a general
guideline and do not supersede any local or national
codes. Installation must conform with the local
building codes and with the latest editions of the
National Electric Code or Canadian Electric Code.

Improper installations not following these instructions can
result in unsatisfactory operation and/or dangerous
conditions and may void the unit warranty.

General Information

The EF electric furnace may be used with optional mating
furnace coil cabinets in upflow, counterflow, or horizontal
applications (see 

AIRFLOW CONFIGURATIONS

 on page 11

for acceptable system configurations). Tie-plates and the
necessary hardware are packaged with the blower sections to
connect the furnace and coil section cabinets together.

To avoid drain pan overflow of coil cabinets, the web
must be removed from inside any threaded drain pan
hole to which a drain line is to be connected. Use care
when removing the web so as to not damage the coil.

To avoid property damage caused by condensate drain
blockage, install a field fabricated auxiliary drain pan with
a separate drain line to the outside under any indoor
electric furnace where condensate overflow could occur. If
local building codes apply, install per those codes.

Select the best position which suits the installation site
conditions. Take into consideration required clearances,
space, routing requirements for refrigerant line, conden-
sate disposal, filters, ductwork, wiring, and accessibility for
service. Refer to the unit specifications sheet and the unit
rating plate for specific information.

These electric furnaces are completely factory assembled
and all components are performance tested. Each unit
consists of a blower assembly, optional refrigerant coil,
and controls, in an insulated galvanized factory finished
enclosure, and may also include electric heat as specified.

Knockouts are provided for electrical power wiring entrance.

When used on cooling applications, excessive sweating
may occur when unit is installed in a very humid space.

If installed in an unconditioned space, sealant should be
applied around the power wires, control wires, refrigerant
tubing, and condensate lines where they enter the cabinet.
Power wires should be sealed on the inside where they
exit the conduit opening. Sealant is required to prevent air
leakage into and condensate from forming inside the unit,
control box, and on electrical controls.

The unit must be installed in such a way as to allow free
access to the coil compartment and blower/control
compartment.

The unit must be installed in a level position to ensure
proper condensate drainage. Make sure unit is level in
both directions within 1/8".

Units with circuit breakers installed in the vertical
position must have breaker switch position “ON” in
the up position and switch position “OFF” in the down
position. This is necessary to meet agency certification
and National Electric Codes requirements.

Conversion to Vertical Downflow

The EF furnace may be converted for vertical downflow
applications. The circuit breaker(s) must be rotated 180°.
T

o comply with certification and the National Electric

Code, units with circuit breakers installed in the
vertical position must have circuit breakers installed
so that the breaker switch “ON” position and marking
is up, and “OFF” position and marking is down.

All electric furnaces installed with a mating coil section
must follow the instructions listed below for proper con-
densate drainage. 

It is recommended that the auxiliary

drain be connected to a drain line for all units.

 If the

auxiliary drain is not connected, it must be plugged with
provided cap. 

For counterflow units, the auxiliary drain

must be connected and routed to a drain.

Horizontal Installations

Horizontal installations can be left or right hand. Adequate
support must be provided to insure cabinet integrity.

Ensure that there is adequate room to remove service and
access panels if installing in the horizontal position. Refer
to the air flow configuration drawings on page 11 for
correct horizontal coil installations.

Ductwork and Airflow

Maintain all required clearances to combustible
surfaces as stated on the unit rating plate.

Summary of Contents for EFC08

Page 1: ...LATION 2 SETUP PROCEDURE 6 SEQUENCE OF OPERATION 8 SYSTEM CHECK 9 REPLACEMENT PARTS 10 MAINTENANCE 10 AIRFLOW CONFIGURATIONS 11 WIRING DIAGRAMS 12 WARRANTY 15 44876D006 The information contained in this manual is intended for use by qualified service techni cians familiar with safety procedures and equipped with the proper tools and test in struments Failure to carefully read and follow all instru...

Page 2: ...s are completely factory assembled and all components are performance tested Each unit consists of a blower assembly optional refrigerant coil and controls in an insulated galvanized factory finished enclosure and may also include electric heat as specified Knockouts are provided for electrical power wiring entrance When used on cooling applications excessive sweating may occur when unit is instal...

Page 3: ... the unit Louvers or return air grilles are field supplied Local codes may limit application of sys tems without a ducted return to single story buildings Install louvers in a closet Use the free area of louver or grille to determine the size opening required to provide the free area for metal louvers or grilles If the free area is not known assume a 25 free area for wood or a 75 free area for met...

Page 4: ...equire an oversized drain line to eliminate air trapping Route to the outside or to an appropriate drain Check local codes before connecting drain line to an existing drainage system Insulate drain lines where sweating could cause water damage The removal of cabinet knockouts required for drain connections can be made much easier with the indoor coil assembly removed from the cabinet Install drain...

Page 5: ...T The variable speed motor in the EFV electric furnace contains DC filter capacitors that will cause a surge or inrush of current when power is applied Power is to remain applied to the motor except during servicing Remove AC power before plugging or unplugging the input power to the motor Do not install blower relays that interrupt line voltage to the motor Electrical Wiring Turn off electric pow...

Page 6: ...control board in the blower control box Set the HEAT and COOL CFM taps by moving the board jumpers to the A B C or D positions see Figure 2 based on the information found in the Application Table on page 11 The ADJUST tap on the control board can be used to raise or lower the table CFM s The tap will raise the table CFM by 10 and the tap will lower the table CFM by 12 IMPORTANT When changing the c...

Page 7: ...raight air conditioning system connect the O wire to the 24 volt R wire The motor control board that provides airflow selection also features LED indicators that display operating mode humidity control and airflow CFM In addition thermostat signals for emergency heat EM aux heat W1 reversing valve O compressor stage 1 Y1 compressor stage 2 Y2 and blower G are all indicated by lit LED s on this boa...

Page 8: ... the indoor blower motor come on Units with a second heat sequencer can be connected with the first sequencer to W on the thermostat sub base or connected to a second stage on the sub base Heating heat pump When the thermostat calls for heat the circuits between R and Y and R and G are completed Circuit R Y energizes the contactor starting the outdoor fan motor and the compressor Circuit R and G e...

Page 9: ...t circuit breaker s rotated properly ON up OFF down Are all access panels in place and secure Refer to outdoor unit installation instructions for system start up instructions and refrigerant charging instructions Airflow For proper system operation the airflow through the indoor coil should be between 350 450 CFM per ton of cooling capacity Each electric furnace is shipped config ured to provide t...

Page 10: ...ements motor blower relay control transformer blower wheel indoor coil and sheet metal parts When ordering replacement parts it is necessary to order by part number and include with the order the complete model number and serial number see unit data plate Refer to the parts list for unit component part numbers Owner Record Furnace Model ____________________ Serial _____________________Installation...

Page 11: ... 44876D006 Page 11 AIRFLOW CONFIGURATIONS Left to Right Airflow Right to Left Airflow Upflow Counterflow Horizontal ...

Page 12: ...20V OR 220V 24 C TR 18 RED 18 BLU W2 W1 C G R BLK WHT BLU GRN RED TD H 3 1 2 5 H 18 RED 18 BLU 18 GRN 18 WHT 18 BLK GND BRN WHT BRN CAP L1 L2 OR NEUT WHT IF 120V BLU RED BLK YEL 4 3 2 1 BR 4 6 2 3 1 5 14 BLU MED 14 RED LO 14 BLK HI 14 YEL COM 14 BLK 18 BLU 14 RED 18 BLU 18 GRN 14 BLK 18 BLU 14 YEL 24OV 14 WHT 12OV 14 GRN TO THERMOSTAT BY OTHERS 14 BLK L1 14 YEL L2 1 2 3 4 5 6 6 5 4 3 2 1 TO BLOWER...

Page 13: ... 44876D006 Page 13 Figure 4 Wiring Diagram Variable Speed Blower MTR ...

Page 14: ...Page 14 44876D006 Figure 5 Low Voltage Connections PSC Motor ...

Page 15: ...r to assume for it any further obligation in connection with the warranted product What is NOT Covered 1 Cabinets or cabinet pieces 2 Normal maintenance items such as filters fan belts fuses or other consumable items 3 Damage caused by misuse failure to maintain properly accidents or acts of God 4 External wiring piping venting or attachment of accessory products not integral to our product includ...

Reviews: