Asada 380SP, Instruction Manual

Page 1: ...Large Diameter Existing Pipe Cutting Machine PIPE SAW 380SP Read through this manual carefully before using the machine INSTRUCTION MANUAL Double insulated ...

Page 2: ...his manual and on the machine the safety instruction levels are classified into as following three levels SAFETY PRECAUTIONS CLASSIFICATION OF CAUTIONS CONTENTS SAFETY INSTRUCTIONS 2 OPERATING INSTRUCTIONS 5 COMPONENTS OF THE MACHINE 7 Name of Parts 7 Specifications 8 Standard Accessories 8 Optional Accessories 9 PREPARATIONS 10 Carrying the Machine 10 Confirmation of the Earth Leakage Circuit Bre...

Page 3: ...ain and water Always ground the machine to avoid electrical shock Except the double insulated machine Avoid dangerous environment Do not expose the machine to rain or water and do not use it in damp or wet locations Humidity will deteriorate motor insulation or lead to electrical shock Use safety goggles Wear safety goggles while operating the machine Also use a face or dust mask if operation crea...

Page 4: ...especially children should be kept away from the work area to avoid injury Do not force the machine Use the machine for the intended application only It will do a better job and be safer at the rate for which it was designed Forcing the machine will not only invite product damage but also lead to accidents Avoid forcible usage which will cause the motor to lock A smoke or fire may occur Wear prope...

Page 5: ...ck or the machine may be shorted to cause fire Keep handles dry clean and free from oil and grease which may lead to injury Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check the machine for alignment of moving parts binding of moving parts breakag...

Page 6: ...rs will get damaged Hold the machine body securely during operation If you do not hold it securely you may get injured If you have dropped or hit the machine accidentally carefully check its saw blade body etc for damage crack or deformation Damage crack or deformation to the saw blade or machine body will lead to accident or injury Before changing the saw blade always disconnect the power cord Ot...

Page 7: ...or injured When you cut a pipe near an obstacle such as a wall or an adjacent pipe leave an enough clearance to prevent the tip of the saw blade from making contact with the obstacle The machine or the saw blade may be broken Do not cut the work piece which requires more than capacity If cut the work piece which requires more than capacity the saw blade may be broken Use the Asada genuine saw blad...

Page 8: ... dirty request new labels to us Be sure to stick new label to the same place WARNING LABEL Motor Grip Main Body Vise Guide plate Chain Warning label Machine plate Vise top surface warning label Saw Guide Trigger Switch Chain receiving roller Power Cord plug Speed controller Carbon Cap Motor Side Grip Vise top surface warning label Saw Blade Operating Handle Main Body Grip Machine Plate Warning lab...

Page 9: ...e 1 2 12 thickness 9 or less Motor Universal Motor Single Phase 50 60Hz Wattage 1500W Stroke 57 No load Stroke Min 120 360min 1 SPM Weight and Size Main Body 11kg 612 302 252 Vise 8kg 173 210 326 Plastic Box 3 5kg 785 370 325 Total weight Packed state 28 5kg 800 380 360 Saw blades Saw blade HSS HSS 380 8T 1pce 490 8T 1pce Grit saw Grit saw 380 8T 1pce 480 8T 1pce 300A 1pce 200A 1pce Guide plate co...

Page 10: ...Resin pipe Saw blade HSS for stainless 440 8T 10 70305 5pce Stainless Steel Pipe 490 8T 12 70304 5pce Grit saw 320 6 70288 5pce Mortared cast iron pipe 380 8 70289 5pce 430 10 70260 5pce 480 12 70261 5pce 530 14 70262 5pce Guide plate complete 200A PS301 1set 250A PS261 1set 300A PS262 1set 350A PS263 1set 640 PS347 1set Saw blades Refer to the table below Cutting Oil Threading oil white ST014 Gui...

Page 11: ...d is required for use with a distant power supply it should be thick enough to carry certain current and as short as possible to ensure that the product is used with the maximum efficiency without a failure Following chart shows maximum length of the extension cord depending on the thickness sectional area of the core wire which applicable to the machine Make sure that the working area is kept pro...

Page 12: ...g into the receptacle not knowing the switch is on the machine will start abruptly leading to an unexpected accident In case to use engine generator use the engine generator which output capacity is more than 2 8KVA with inverter control type If use engine generator without inverter control the machine will be broken Fixing the vise Vise and main body stained with cutting oil is slippery Wipe off ...

Page 13: ...rench loosen the clamp bolt to the full end As the clamping allowance is not generated if the clamp bolt is not loosened the vise cannot be fixed clamping allowance 30 Set a chain on the hook with checking that the chain passes through the inside of chain receiving roller Also check that the chain is not winding slantingly Using the ratchet wrench rotate the clamp bolt to clamp the chain 245 294N ...

Page 14: ...lade holder and blade guide and hook it on the saw blade fixing bolt and mounting pin Pay attention to direction of saw blade Clamp the saw blade fixing bolt with flat washer with the attached ratchet wrench Use the saw blade of the size conforming to the pipe diameter If the thick pipe exceeding the cutting capability of the blade the tip of the saw blade touches the inside of pipe resulting in b...

Page 15: ...e of saw blade Set U notch of guide plate to the guide plate fixing bolt 2spots with the back of the saw blade passes through the gap of guide Fix the guide plate fixing nut 2spots with the attached ratchet wrench U notch Guide plate Set 2 Guide plate fixing nut Guide plate fixing nut Clamp 3 ...

Page 16: ...nout Avoid forcible usage which will lead to a saw blade stop during cutting Adjust the saw blade speed so that the machine cuts the work piece smoothly Pipe thickness Speed controller scale Saw blade Pipe Steel pipe SGP STPG 6 or less 4 HSS 6 9 6 Cast Iron Ductile pipe for gas inside resin coating 6 4 7 5 6 Cast Iron Ductile pipe mortar lining for water system 6 Grit saw Stainless steel pipe 6 or...

Page 17: ...f Guide plate Saw blade Main body Vise Material of pipe Cutting oil use or not Steel pipe Use Stainless steel pipe Cast Iron Ductile pipe Not use mortar lining casting pipe Resin pipe Be sure to use the threading oil white No ST014 as the cutting oil Do not use other cutting oil Cutting oil contacting the skin may cause inflammation Wear protective gloves when handling the cutting oil In case it c...

Page 18: ...re In this case use a magnet attached wedge at the cutting port In case of which the blade is stuck between the pipes Release Trigger switch immediately Unlock On lock and stop the motor Drive in Magnet attached wedge or Chisel and remove the blade How to use the magnet attached wedge Drive a magnet attached wedge at the position where the back of the guide plate is about 30 from the cutting start...

Page 19: ...asures Countermeasure 1 Drive two or three magnet attached wedges Countermeasure 2 Lift up the pipe in advance Remove the saw blade the guide plate and the main body One worker should hold the vise firmly with both hands Other worker rotates the clamp bolt with the attached ratchet wrench loosens the chain slowly and removes the vise carefully so that it may not drop Vise should be installed by tw...

Page 20: ...P How to change With a minus driver take off the Carbon Cap at the Motor Case Take out the Carbon Brushes and change them to new ones with care not to make the new ones dirty by oil Inspection and replacement of Guide pin Remove and replace the worn Guide pin as illustrated right No 58510 Guide pin Check if screws are loosen and tight them up if Retighten any loosed screws Oiling the Parts Oil the...

Page 21: ...hine and keep clean The outer frame of the machine is made of rigid synthetic resin However its surface will be damaged by gasoline thinner petroleum and kerosene When cleaning wipe its surface with a dry cloth or a cloth immersed in soap suds Keep them in safe and dry places Do not store the machine at following places Where children can reach and take the machine easily Where exposed to rain or ...

Page 22: ...sed Clamp Bolt of Blade Holder Re tighten Clamp Bolt Forcing the machine to cut Do not cut by force Cut slower Unfixed Chain Vise Fix the Chain Vise to the work piece firmly The machine stops during cutting Low voltage When the extension cord is too long or too thin see Extension Cord on P10 and use a proper extension cord Working Over load Protector Make sure that the motor is cooled down enough ...

Page 23: ...PIPE SAW 380SP 22 ...

Page 24: ...Ver 01 Code No IM0442 LE Customer Memo Please fill in for your record in the future The information is helpful for inquiry and ordering parts Products Number Date Purchased Store Purchased the Unit ...