Asco Power Manager Xp 5200 Series, Operator'S Manual

Page 1: ...ON General Information 1 1 Measurements Specifications 1 3 1 4 Device Ratings 1 5 INSTALLATION Mounting 2 1 Connections 2 2 2 3 Control Overview 2 4 Outline Mounting Drawing 627122 Wiring Diagram 629455 INITIAL SETUP Password Selection 3 1 System Type Source Language 3 2 3 3 Frequency Voltage Current Settings 3 4 PT CT Ratios 3 5 Serial Communication Interfaces 3 6 to 3 9 Reset Energy Level Reset ...

Page 2: ... Manager can accommodate the following three phase and single phase bus types Three phase 4 wire WYE system Three phase 3 wire Delta system Single phase 3 wire system Single phase 2 wire system Monitored Calculated Data Set up parameters as well as the following computed parameters are avail able both on the local display and through the serial interface Line to neutral voltages VAN VBN VCN Line t...

Page 3: ...input 8 status inputs 4 relay outputs Cleaning The exterior of the 5200 Series Power Manager Xp should be cleaned by wiping the front panel of the display unit with a soft cloth and cleaning agents that are not alcohol based and are nonflammable nonexplosive All other servicing should be performed by authorized factory personnel ...

Page 4: ... Manager Xp inter prets and displays signed values for power power factor and energy parameters Please note that the polarity of the Watts VARs Power Factor energy import export and lag lead readings can be reversed by reversingthe polarity of the CTs connected to the Power Manager Power Manager ...

Page 5: ...9 999 Reactive Energy KVARH 1 00 of reading 0 10 1 999 999 999 to 1 999 999 999 Apparent Energy KVAH 1 00 of reading 0 10 0 1 999 999 999 Power Factor PF 1 00 0 01 PF 0 0 to 1 00 to 0 0 Frequency Hz 0 25 0 1 Hz 40 to 100 Hz NOTES 1 Reads in KA i e 10 00 KA for currents over 9 999 A 2 Reads in KV i e 10 0 KV for voltages over 9 999 V 3 Reads in MW MVAR MVA for readings over 9 999 K FCC Class A Stat...

Page 6: ...d CAUTION Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to local ordinances Interface s External display J2 Class 1 DB25 female type SCI J5 Class 2 DB9 female type RS485 J1 Isolated RS485 Communications interface Operating Temp 4 F to 140 F 20 C to 60 C Storage Temp 67 F to 185 F 55 C to 85 C Installation Category IC III Pollution Degree PD 2 Hum...

Page 7: ... mounting locations in the base For Catalog 5220D Acc 85 mount the Display Transducer with Display to the inside of an enclosure door which has a 10 x 6 cutoutso that theLCD display and membrane controls are accessible through the door when closed Use a standard nutdriver to mount the Power Manager Xp Tighten all mounting hardware to 10 in lb maximum See Outline Mounting Drawing 627122 end of this...

Page 8: ...imary circuit or short out CT secondary circuit CT Connections Connect the current transformers CTs with 5 amp rated secondaries to the appropriate terminals 7 14 marked Current Inputs on the Power Manager Xp Transducer Refer to the labeling above terminal block TB2 Note the shorting block connections on the Wiring Diagram See DANGER above Voltage Connections Connect the system voltage 120 to 600 ...

Page 9: ...tion The default display name of Relay Output 1 or output 2 etc can also be changed serially to a unique 15 character name by using ASCO Power Technologies software Ground Connection The Power Manager Xp is provided with an earth ground screw and a UL Listed insulated ring terminal The user should properly crimp the terminal lug to UL listed 16 gauge copper wire with 600 V insulation color coded g...

Page 10: ... keys POWER MANAGER POWER STATUS LEVEL SETTINGS SERVICE LEVEL MODIFYING SETUP OR SERVICE PARAMETERS Refer to Operator s Manual Press left or right Menu Scroll to display power parameter screens Press Enter Save Settings to display the settings and service screens Press left or right Menu Scroll to display settings or service screens Press Esc to return to the power status level Esc Enter Save Sett...

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Page 17: ...3296 001 6 1 234 5 Cat No 5220T Power Manager Xp Transducer p n 629268 Cat No 5220D Power Manager Xp with Display p n 629269 18 VOLTAGE INPUTS 1 TB1 3 2 17 16 15 14 13 1P 2W TB3 1 2 4 3 5 5 4 6 7 TB2 9 8 11 10 13 12 14 CURRENT INPUTS 24 23 22 21 20 19 10 6 7 8 9 11 12 J5 J2 J1 6 1 2345 ASCO 5200 SERIES POWER MANAGER 601890 005 Field Wiring See Table 1 RS485 4 wire 4000ft Max Rx Rx Tx Tx or Figure ...

Page 18: ... Power Manager Xp is preinstalled on the ATS initial setup hasalready been done You should set your password and clear the energy settings however Then go to Operating the Power Manager on page 4 1 Password Selection Select a four digit or letter password and record it here ___ ___ ___ ___ Now change the Power Manager Xp password as follows Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404...

Page 19: ...onitored Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW This is the system type and source setup location 3 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 4 SETTINGS System 3f 4W WYE Source LOAD KW Capacity...

Page 20: ...ess Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Menu Language ENGLISH Press left right arrow keys until Menu Language appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS Menu Language ENG...

Page 21: ...ORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Nom Frequency 60 Hz Nom Voltage 115 V Nom Current 0 A Press left right arrow keys until nominal settings setup appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS Nom Frequency 60 Hz Nom Voltage 115 V Nom Current 0 A Nom Frequency i...

Page 22: ...200 5 S 4000 amp 4000 5 S 260 amp 300 5 S 1200 amp 1200 5 maximum is 24000 5 CT4 Ratio auxiliary CT for neutral connection if used Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS PT Ratio 120 120 CT Ratio 5000 5 CT4 Ratio 5000 5 Pr...

Page 23: ...y changing transformers S ASCOBus II New ASCO serial communications protocol used on all latest devices and software packages such as VPi SYNCHROPOWERR S Modbus RTU Choose this selection when the Power Manager is to be used on a network that communicates via the Modbus RTU protocol Contact ASCO Power Technologies to obtain a document detailing the corresponding Modbus protocol Register map definit...

Page 24: ...Press up down arrow keys until correct number is displayed 7 SETTINGS SCI Prot ModbusRTU SCI Baud Rate 19 2K SCI Address 24 Repeat steps 5 and 6 for the baud rate see Note 8 SETTINGS SCI Prot ModbusRTU SCI Baud Rate 19 2K SCI Address 24 Repeat steps 5 and 6 for the address 9 SETTINGS SCI Prot ModbusRTU SCI Baud Rate 19 2K SCI Address 24 Saves the new settings Noth ing is blinking Now press the Esc...

Page 25: ...changing transformers S ASCOBus II New ASCO serial communications protocol used on all latest devices and software packages such as VPi SYNCHROPOWERR S Modbus RTU Choose this selection when the Power Manager is to be used on a network that communicates via the Modbus RTU protocol Contact ASCO Power Technologies to obtain a document detailing the corresponding Modbus protocol Register map definitio...

Page 26: ... Press up down arrow keys until correct number is displayed 7 SETTINGS 485 Prot ASCOBusII 485 Baud Rate 57 6K 485 Address 1 Repeat steps 5 and 6 for the baud rate see Note 8 SETTINGS 485 Prot ASCOBusII 485 Baud Rate 57 6K 485 Address 1 Repeat steps 5 and 6 for the address 9 SETTINGS 485 Prot ASCOBusII 485 Baud Rate 57 6K 485 Address 1 Saves the new settings Noth ing is blinking Now press the Esc k...

Page 27: ... 1999 minutes Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Clear Energy NO Clear Event Log NO Backlighting 10 min Press left right arrow keys until the clear energy location appears 4 SETTINGS Enter password 0000 Enter password ...

Page 28: ...log Changes back to NO 11 SETTINGS Clear Energy NO Clear Event Log NO Backlighting 10 min The backlighting minutes is blinking 12 SETTINGS Clear Energy NO Clear Event Log YES Backlighting 10 min Press up down arrow keys until the desired minutes appears 13 SETTINGS Clear Energy NO Clear Event Log NO Backlighting 10 min Saves the new settings Nothing is blinking Now press the Esc key to return to t...

Page 29: ...ears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS Clear Max Demand NO Window Size 15 min SP Output NOT USED The word NO is blinking 6 SETTINGS Clear Max Demand YES Window Size 15 min SP Output NOT USED Press up down arrow keys until the word YES appears 7 SETTINGS Clear Max Demand NO Window Size 15 min SP Output NOT USED Clears max demand to 0 Chan...

Page 30: ...in SP Output NOT USED Press left right arrow keys until the Clear Max Demand location appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS Clear Max Demand NO Window Size 15 min SP Output NOT USED The word NO is blinking 6 SETTINGS Clear Max Demand NO Window Size 15 min SP Output NOT USED Window Size is blinking 7 SETTINGS Clear Max Demand NO Windo...

Page 31: ...t any combination of the four available digital outputs and choose whether an acknowledgment is required to reset a tripped setpoint Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Setpoints Press left right arrow keys until Setpoi...

Page 32: ...feature Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Enable Device 86 NO Clear Setup Log NO Press left right arrow keys until Device 86 setup location appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5...

Page 33: ...hows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS Clear Max Demand NO Window Size 15 min SP Output Not Used Press left right arrow keys until the Clear Max Demand location appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 o...

Page 34: ...omment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 SETTINGS SP KWDemand Hi 12000 SP KWDemand Lo 10000 SP Reset TD 10 min Press left right arrow keys until SP KW Demand location appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 ...

Page 35: ...3 SETTINGS DATE SUN JAN 01 00 TIME 00 00 Press left right arrow keys until Date and Time appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS DATE SUN JAN 01 00 TIME 00 00 The Day is blinking 6 SETTINGS DATE SUN JAN 01 00 TIME 00 00 Press up down arrow keys until correct day is displayed 7 SETTINGS DATE SUN JAN 01 00 TIME 00 00 Repeat steps 5 6 for...

Page 36: ...tep Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 Event Log Event 0 08 18 56 TUE SEP 12 00 KW DEMAND TRIP D Press left right arrow keys until Event Log appears 4 Event Log Event 0 08 18 56 TUE SEP 12 00 KW DEMAND TRIP D Press up down arrow key...

Page 37: ...vent When more then 50 events occur the oldest events are removed to record the newer events Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 Setup Log 0 MAY 17 01 12H30 SP TRIP KEYPAD Fr 110 To 115 Press left right arrow keys until Setup Lo...

Page 38: ...lear setup log location appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 SETTINGS Enable Device 86 NO Clear Setup Log NO The Enable Device 86 word NO is blinking 6 SETTINGS Enable Device 86 NO Clear Setup Log NO The Clear Setup Log word NO is blinking 7 SETTINGS Enable Device 86 NO Clear Setup Log YES Press up down arrow keys until the word YES appears ...

Page 39: ... ATSon NORM Brings you to top level if not already there 2 SETTINGS System 3f 4W WYE Source LOAD KW Capacity 0 KW 3 Engine Run Time DISABLED Time 123456 h 59 Clear Counter NO Press left right arrow keys until Engine Run Time appears 4 SETTINGS Enter password 0000 Enter password as explained in steps 5 6 on page 3 1 5 Engine Run Time DISABLED Time 123456 h 59 Clear Counter NO The word DISABLED is b...

Page 40: ...wer Manager S kW hours imp exp net for Normal Emergency sources S kVAR hours lag lead net for Normal Emergency sources S 8 inputs and 4 relay outputs S active alarms based upon setpoint configurations S Device 86 status S ID screen Step Press Display Shows Comment 1 POWER SYSTEM TOTAL 404 KW 1 00 PF 0 KVAR 60 00 Hz 404 KVA ATSon NORM Shows totals for kW kVARs kVA PF frequency and position of the A...

Page 41: ...ARHour Emergency LAG 0 LEAD 0 NET 0 Shows emergen cy VAR usage kVARHours lag lead total 13 KVAHour Normal NET 874 KVAHour Emergency NET 0 Shows normal emergency kVA usage kVA Hours totals 14 ALARM STATUS No Active Alarms Shows status of alarms as configured by setpoints 15 DEVICE 86 STATUS Disabled Normal Shows status of Device 86 16 Status Input 1 INAC Status Input 2 INAC Status Input 3 ACTV Stat...

Page 42: ...nt conventions 1 3 measurement specifications 1 4 device ratings 1 5 K KW demand high low setpoints and reset time delay 3 17 KW setpoint configuration 3 16 L labeling 2 2 language setting 3 3 Lo setpoint KW demand 3 17 M measurement conventions 1 3 measurement specifications 1 4 Modbus RTU 3 6 3 8 mounting 2 1 O operation 4 1 overview 4 2 P password selection 3 1 potential transformers 2 2 3 5 po...