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To check the functions of the dental motor and unit, attach

motor and foot pedal as described in the Operations Manual.

Push the buttons marked “Fiber Optic Light” and “Water” so

that the LEDs are on. Depress the foot pedal and ensure that

handpiece  light  comes  on  (you  might  have  to  depress  the

po]  button  until  light  is  present)  and  that  water

comes out of the handpiece. Adjust the water flow with the

coolant adjustment knob on the unit. If light fails to come on,

first check the bulb in the motor. If bulb is okay, then work

your way back through the connectors. If water fails to come

out of the handpiece, check the two-way valve. If the motor

fails to operate, check the connector pins on the motor and

the  foot  pedal.  If  the  motor  fails  to  operate  from  the  foot

pedal,  then  activate  the  button  marked  “Manual”.  If  the

motor  comes  on,  the  problem  is  in  the  foot  pedal.  Check

reverse mode by pressing the “Reverse” button, and check

the motor speed by pressing the po] and negative[-]

buttons.
Remove the AC power cable and attach the vehicle battery

cable to the chassis and either a 12V or 24V battery system.

Follow the setup procedure in the Operation Manual. Turn

the battery on/off switch on and the unit should light up. If

the unit fails to light up, remove the chassis as described later

in this manual (refer to page 5) and check the 15 amp fuse

coming from the vehicle receptacle on the inside of the unit .
To check the operation from the battery packs, remove other

sources  of  power.  Attach  the  battery  pack  cable  from  a

battery pack to the unit. Turn the battery on/off switch on and

the  unit  should  light  up  and  show  the  charge  level  of  the

battery  pack.  If  the  unit  fails  to  come  on,  check  the

connections from the battery pack to the unit.
To  check  the  operation  of  the  charging  system,  leave  the

battery  pack  hooked  up  to  the  unit  and  apply  either

120V/220V or 12V/24V vehicle power to the unit. The unit

will take power from the higher source. If 120V/220V power

is  applied,  the  power  on/off  switch  must  be  turned  on  to

check the charging. If power is coming from 12V/24V battery,

then  only  the  battery  switch  needs  to  be  on.  Press  the

“Charge” button on the unit and ensure that the LED lights

up.
The  above  procedures  describe  basic  inspection  and

verification of the AEU-14CF system. If the unit still does

not perform as required, further diagnosis of components in

the  system  may  require  service.  Use  the  Trouble  Shooting

section as a guide to symptoms and appropriate procedures

to fix various problems.

GENERAL SERVICE INFORMATION

This service and parts manual offers information and parts

lists  not  available  in  the  AEU-14CF  Operation  and

Maintenance  Instruction  Manual.  It  will  help  you  better

understand  the  operation  of  the  AEU-14CF  Expedition

Emergency Field Dental Unit, thereby reducing service time.

A  Schematic  Diagram  Set  includes  part  drawings  and

schematic diagrams which show components in their actual

places  in  the  unit  relative  to  one  another.  A  plumbing

schematic  is  provided  with  water  lines  indicated  in  blue.

Plumbing parts are called out by Aseptico part number in the

assembly drawings. Electrical schematics are provided for the

chassis  and  battery  pack  with  wires  color  coded.  Electrical

parts are called out by Aseptico part number in the assembly

drawings.  Parts  are  listed  and  referenced  to  Figures  with

callouts in the Parts List. Use the information in the Parts

List when ordering replacement parts.

Inspection & Operation Verification

To  verify  that  the  AEU-14CF  unit  is  functioning  properly,

first  follow  the  set-up  procedure  in  the  Operation  &

Maintenance manual. The system is designed to run off of

multiple power systems, so it is best to isolate systems during

diagnostics. First, plug the system into a 120V/220V power

source. The system is auto switching but the fuses should be

changed for the appropriate voltage, which is listed on the

silkscreen  above  the  receptacle.  Turn  the  power  On/Off

switch ‘On’ and the panel should light up and the compressor

pump  should  fill  the  air  and  water  reservoirs.  If  the  water

reservoir is empty, the pump will take longer to charge the

system.  With  the  compressor  pump  engaged,  the  system

should pressurize to approximately 22 PSI, as indicated on

the  pressure  gauge.  When  the  compressor  pump  is  first

initialized, a three-way valve allows for the pump not to start

against a pressure head. If the unit fails to show any pressure

on the gauge, the three-way valve is usually at fault. Inspect

the unit for air and water leaks. If the pump fails to shut off

and the pressure gauge shows some pressure, then there is a

leak  present.  The  electronics  have  been  coated  to  prevent

shock.  It  is  possible  to  detect  air  leaks  with  a  tube  or  a

stethoscope, but because of the low pressure, they are hard to

detect  in  this  manner.  It  is  better  to  use  the  plumbing

schematic and isolate the problem by pinching off the lines

with clamps, such as a pair of  hemostats. If an air leak is not

detected  on  the  lines  or  fittings,  check  the  bottles  for

tightness and the condition of the seals. To check the three-

way  syringe,  depress the air  and water buttons individually

and then both buttons together for spray. The spray will be

less than a normal dental system, due to the lower pressure of

the system. Inspect the water filter on the water pick-up tube.

The water filter requires replacement if it becomes clogged

and restricts water flow. The compressor pump has a 90 PPI

filter  on  the  underside  of  the  chassis  that  requires

replacement if it becomes clogged and restricts air flow.

Page 3

Summary of Contents for AEU-14CF

Page 1: ...AEU 14CF Emergency Field Dental Unit SERVICE MANUAL PARTS LIST Expedition...

Page 2: ...Fig 4 9 Air Reservoir Cap Fig 6 9 Water Reservoir Cap Fig 6 9 Water Pick Up Tube Fig 6 9 Water Filter Fig 6 9 Air Water Seals Fig 6 9 Syringe Fig 7 9 BATTERY PACK DISASSEMBLY Battery Pack Fig 8 10 Bat...

Page 3: ...ion Manual It will help you better understand the operation of the AEU 14CF Expedition Emergency Field Dental Unit thereby reducing service time A Schematic Diagram Set includes part drawings and sche...

Page 4: ...ectrostatic controls must be used when working on this unit ESD Training and Standards Employees handling electronic sub assemblies and ESD sensitive components are expected to be trained Training sho...

Page 5: ...rning the setscrew clockwise increases the pressure setting counterclockwise decreases the pressure setting DISASSEMBLY NOTE This system consists of two main assemblies the chassis assembly and the ba...

Page 6: ...se order FOOT SWITCH RECEPTACLE Fig 3 Remove the two screws holding the power cord receptacle and pull the receptacle forward Push the power switch forward Remove the pump cover as previously describe...

Page 7: ...the bottom side of the power board Remove the ribbon cable at the power board NOTE The cable connector has been sealed at the factory with RTV remove the RTV from cable To replace power board with a...

Page 8: ...f the chassis and install the board using the two clamping bars Insert the ribbon cable into the display board and ensure that the cable is oriented and seated properly in the connector The socket req...

Page 9: ...ERLAY The chassis does not have to be removed to replace the overlay Peel a corner of the overlay away from the chassis console with an exacto knife or sharp edged tool and pull the overlay off the co...

Page 10: ...s Reassemble board in the reverse order NOTE Ensure that sleeve has been placed on the center post of the standoff BATTERY PACK DISASSEMBLY BATTERY PACK Fig 8 Remove the four thumbscrews from the hold...

Page 11: ...1 HPCE 1 5 Contra Increaser w Fiberoptics w water AHP 72MBFO XL 1 Syringe 3 Way Air Water TA 90D 1 1 ITEM PART NO QTY 2 3 4 5 6 7 8 14 2 7 8 3 10 11 13 12 13 Figure 11 1 9 4 Footswitch On Off 8 Pin A...

Page 12: ...4 2 Washer Split Stnls 4 510433 2 Conn Recpt Wall Mntg 8Pin 860165 1 Wire Set AEU 14 Foot Pedal Con 875042 1 Knob Gry Plastic 1 4D Style II 850012 1 Valve Needle Control w o Knob 730066 1 Guard Fan 54...

Page 13: ...Pressure 10 100 Modifid AEU 425 460905 1 Nut Lock 1 4 NPSL 730430 1 Brkt AEU 14 Pressure Switch 461282 1 C S SocHd Stnls 4 40 x 5 8 510610 1 Bracket Heat Sink Clamping AEU 14CF 461650 1 C S BtnSoc Bl...

Page 14: ...ls 4 510433 6 Guard Fan 540011 1 M S FlaPhl Stnls 4 40 x 1 1 4 510621 4 Fan 12 VDC 70mA 8 0 CFM 540010 1 Conn Recpt Wall Mntg 8Pin 860165 1 Washer Flat Stnls 4 510192 4 Holder AEU 14 Filter 461180 1 F...

Page 15: ...itchs 461293 1 ITEM PART NO QTY 9 10 5 7 10 2 9 8 Figure 18 PARTS LIST Figure 18 Case Battery Pack Case AEU 14 Expedition 410157 1 Not Shown Foot Case AEU 14 461290 2 M S Stnls PhdPhl 6 32x3 8 Self Se...

Page 16: ...her Flat Stnls 4 510192 4 Conn Crimp Socket 14AWG 860163 2 1 ITEM PART NO QTY 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Conn Crimp Socket 22 20AWG 860169 2 Conn Hsng 2 Pin In Line Recept 860114 1 Conn Crim...

Page 17: ...red to the vehicle battery connector Check connections at the battery pack chassis and cable Check voltage of the battery pack Check the 5A fuse inside the chassis amber fuse wired to the battery pack...

Page 18: ...pack or vehicle battery power for operation Type of Protection Against Electric Shock Class I when system is powered by mains power source Class II when system is powered by Vehicle Battery power sou...

Page 19: ...ice will provide instructions usually directing that the product be returned for service Shipment to Aseptico and the cost thereof is always the responsibility of the purchaser Accidental misuse inapp...

Page 20: ...Woodinville WA 98072 1548 800 426 5913 425 487 3157 Fax 425 487 2608 www aseptico com info aseptico com For Further Service And Or Technical Assistance Contact P N 420417 Rev G ECO 13123 06 2013 PRINT...

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