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Your wood stove is a high efficiency stove and therefore requires little maintenance.   It is important to 

perform a visual inspection of the stove every time it is emptied, in order to insure that no parts have been 

damaged, in which case repairs must be performed immediately. Inspect and clean the chimney and 

connector pipe periodically for creosote buildup or obstructions.

GLASS

• 

Inspect and clean the glass regularly in order to detect any cracks. If you spot one, turn the stove off 

immediately. Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass 

is broken.

• 

If the glass on your stove breaks, replace only with the glass supplied from your heater dealer. Never 

substitute other materials for the glass.

• 

To replace the glass, remove the screws retaining the glass mouldings inside the door.  Remove the 

mouldings and replace the damaged piece with a new one. Perform the procedure backwards after 

replacing. When replacing the glass, you should change the glass gasket to make sure you keep it 

sealed.

• 

Never wash the glass with a product that may scratch. Use a specialized product, available in the 

stores where wood stoves are sold. The glass should be washed only when cold.

GASKETING

It is recommended that you change the door gasket (which makes your stove door air tight) once a year, 

in  order  to  insure  good  control  over  the  combustion,  maximum  efficiency  and  security.  To  change  the 

door gasket, simply remove the damaged one.  Carefully clean the available gasket groove, apply a high 

temperature silicone sold for this purpose and install the new gasket. You may light up your stove again 

approximately 24 hours after having completed this operation. This unit’s door uses a 3/4” diameter rope 

gasket.

WARNING:

NEVER OPERATE THE STOVE WITHOUT A GASKET OR WITH A BROKEN ONE. DAMAGE TO THE STOVE OR EVEN 

HOUSE FIRE MAY RESULT.

PAINT

Only clean your stove with a dry soft cloth that will not harm the paint finish.  If the paint becomes scratched or 

damaged, it is possible to give your wood stove a brand new look by repainting it with a 1200° F heat resistant 

paint. For this purpose, simply scrub the surface to be repainted with fine sand paper, clean it properly, and 

apply thin coats (2) of paint successively.

BLOWER (IF EQUIPPED)

The blower needs to be removed and air blown clean. Make sure the blades do not have build up.

FIREBRICK

The firebrick should be cleaned and inspected as necessary. Replace any damaged or broken brick. 

AIR TUBES

The secondary air tubes must be cleaned with a wire brush. If debris remains in holes lightly tap with a wooden 

stick to remove.The air tubes assembled in this unit are designed to provide an accurate mix of secondary 

air to insure the highest efficiency. Any damage or deterioration of these tubes may reduce the efficiency of 

combustion. The air tubes are held in position by either screws or snap pins. Locate these to either side of the 

tube and remove to allow the tube to be removed and replaced.

Maintenance

This wood heater needs periodic inspection and repair for proper operation. It is against federal 

regulations to operate this wood heater in a manner inconsistent with operating instructions in this 

manual.

Summary of Contents for AW180Bli

Page 1: ...THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT DEPENDABLE SERVICE FROM THE HEATER AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY KEEP IN A SAFE PLACE FOR FUTURE REFERENCE French version is available for download from the U S Stove website http www usstove com La version française est disponible pour téléchargement à partir du site U S Stove http www usstove com Approved for installation in the USA ...

Page 2: ... cubic feet Door Opening Width x Height 16 8 x 9 406mm x 228mm Pyroceramic Glass Door Viewing Width x Height 17 x 10 431mm x 254mm Weight lbs 433 Specifications Note Register your product on line at www usstove com See Limited Warranty section for specific warranty information for your new purchase Save your receipt with your records for any claims CONGRATULATIONS You ve purchased a heater from No...

Page 3: ...ect for any damage Ensure that the bricks are positioned correctly and not broken see illustration for proper brick arrangement Make sure that the baffle board above the air tubes is in place and undamaged DO NOT remove the baffle board Pre Assembly Brick Configuration ...

Page 4: ...ferent configurations of which you get to choose You have the option to install your new heater as a freestanding heater on legs as a fireplace insert or on a pedestal You must purchase the desired kit separately from your appliance dealer Leg Kit Fireplace Insert Pedestal ...

Page 5: ...ower and deflector panel for your stove come packed in the firebox 1 Remove the blower and deflector panel 2 Attach the deflector panel to the blower using the screws provided in the blower 3 Attach the blower to the rear of the stove using four 4 screws 83172 4 The mounting plate is installed on the stove from the factory DO NOT REMOVE THE MOUNTING PLATE FROM THE STOVE THE ...

Page 6: ...ond Floor Protector Protection de Plancher C B A E E D D F G K H L J M M Dimension A Backwall to Stove 12 305mm B Sidewall to Stove 12 305mm C Sidewall to Flue 13 330mm D Wall to Stove Angled Installation 8 203mm E Wall to Flue Angled Installation 8 203mm F Ceiling Height 84 2133mm G Backwall to Flue 13 330mm SAFETY NOTICE If this stove is not properly installed a house fire may result To reduce t...

Page 7: ...ions Manufacturers of listed floor protectors include Imperial Metal Products and Hy C among others To calculate R Values for alternative methods see Alternate Floor Protector Calculation Methods in the back of this manual Dimension Inch mm H Front 9 229 J Flue rear 2 51 K Left 8 203 L Right 8 203 M Flue Side 2 51 Canadian installations require 18 457mm Canadian installations require 8 203mm INSER...

Page 8: ...r 2 To attach the leg model use two 3 8 16 UNC bolts through the floor The heater must be electrically grounded to the steel chassis of the mobile home with 8 GA copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding When moving your mobile home all exterior venting must be removed while the mobile home is being relocated After relocation all venti...

Page 9: ...barrier and tight fitting windows and or has any powered devices that exhaust house air 5 There is excessive condensation on windows in the winter 6 A ventilation system is installed in the house Intake Venting Kit Installation If an outside air intake is required You have two options You may cut a rectangular hole in the floor of your home and the floor protector or purchase a standard 4 Dryer Ve...

Page 10: ...Note that it is the chimney and not the stove which creates the draft effect your stove s performance is directly dependent on an adequate draft from your chimney Do not connect this unit to a chimney flue serving another appliance The following recommendations may be useful for the installation of your chimney It must rise above the roof at least 3 0 9m from the uppermost point of contact The ext...

Page 11: ... any structural components of the existing fireplace or chimney nor reduces protection of combustible materials required by national building codes Consult with your local building or fire authority before doing this WARNING Any fireplace which has had parts removed or modified to accommodate the installation of this appliance MUST have a warning plate permanently installed in a visible location s...

Page 12: ...fessional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the stove is installed and operated When connecting the stove through a combustible wall to a masonry chimney special methods are needed as explained in the 5 5 Combustible Wall Chimney Connector Pass Throughs Section Ventilation ...

Page 13: ...ich has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gauge minimum sheet metal support Maintain the 6 152 4 mm space There should also be a support sized to fit and hold the ...

Page 14: ...rd 211 To insure a good draft the total length of the stove pipe should never exceed 8 to 10 2 4m to 3 04 m Except for cases of vertical installation cathedral roof style where the smoke exhaust system can be much longer and connected without problem to the chimney at the ceiling of the room There should never be more than two 90 degrees elbows in the smoke exhaust system Installation of a baromet...

Page 15: ...anufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation Ventilation ...

Page 16: ...efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN 1 Garbage 2 Lawn clippings or yard waste 3 Materials containing rubber including tires 4 Materials containing plastic 5 Waste petroleum products paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Constructi...

Page 17: ...veral rumpled sheets of paper in the center of the combustion chamber Place 8 to 10 pieces of small dry kindling wood over the paper in the form of a tent You may also place a few pieces of heating wood but choose the smaller ones No chemical product should be used to light the fire Before igniting the paper and kindling wood it is recommended that you warm up the chimney This is done in order to ...

Page 18: ...s the combustion process completely condensed In the case of woodstoves this would assume the exhaust gases are room temperature when leaving the system and therefore calculations using this heating value consider the heat going up the chimney as lost energy Therefore efficiency calculated using the lower heating value of wood will be higher than efficiency calculated using the higher heating valu...

Page 19: ...cool then inspect the chimney for damage If no damage results perform a chimney cleaning to ensure there is no more creosote deposits remaining in the chimney ASH DISPOSAL Whenever ashes get 3 to 4 inches deep in your firebox or ash pan and when the fire has burned down and cooled remove excess ashes Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal b...

Page 20: ...e gasket groove apply a high temperature silicone sold for this purpose and install the new gasket You may light up your stove again approximately 24 hours after having completed this operation This unit s door uses a 3 4 diameter rope gasket WARNING NEVER OPERATE THE STOVE WITHOUT A GASKET OR WITH A BROKEN ONE DAMAGE TO THE STOVE OR EVEN HOUSE FIRE MAY RESULT PAINT Only clean your stove with a dr...

Page 21: ...s Unplug blower first if equipped Cool exhaust flue gasses Use double or triple wall external chimney Burning unseasoned wet wood Use dry seasoned hardwood Smoke rolls out when feed or ash doors are opened Possible Cause Possible Remedies Unplug blower first if equipped Wind Gusts blowing down the chimney Smoke shelf in chimney is filled with creosote soot and ash Chimney may need wind diverter Op...

Page 22: ... Assembly B36 1 6 26410 Tensioner Damper Rod 2 7 26708 Damper Rod 1 8 892260 Trim Stainless 21 1 9 892334 10 00 X 3 50 Glass 2 10 26683 Window Cover 2 11 69953 Door Assembly 1 In order to maintain warranty components must be replaced using original manufacturers parts purchased through your dealer or directly from the appliance manufacturer Use of third party components will void the warranty Part...

Page 23: ...Top 1 2 86726 Tube Ø5 32 Secondary Air 2 3 892422 Back Panel Firebox 1 4 26706 Right Brick Retainer 1 5 89066 Firebrick 4 1 2 X 9 5 6 891530 Firebrick 4 5 X 7 5 X 1 25 2 7 27338 Firebrick 3 X 4 1 2 3 8 26705 Left Brick Retainer 1 9 86727 Tube Ø3 16 Secondary Air 1 2 1 3 4 6 7 8 9 5 9 9 8 1 2 3 4 5 10 7 6 1 2 3 4 8 6 5 7 9 In order to maintain warranty components must be replaced using original man...

Page 24: ...given with a required thickness T in inches R 1 k x T c C factor is given R 1 C 2 2 Determine the R value of proposed alternate floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 1 3 If the overall R value of the floor protector system is equal to or greater than the floor protecto...

Page 25: ..._____________ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove I...

Page 26: ... 4 Damage or defect caused by improper installation accidents misuse abuse including overfiring or alteration 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be ...

Page 27: ...27 Notes ...

Page 28: ...the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________________________ 2 The part description_____________________________________ 3 The model number______________________________________ 4 The serial number_______________________________________ How To Order Repair Parts U S Stove 227 Industrial Park Rd P O Box 15...

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