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11

Method  A.  12”  (304.8  mm)  Clearance  to  Combustible 

Wall  Member:  Using  a  minimum  thickness  3.5”  (89  mm) 

brick and a 5/8” (15.9 mm) minimum wall thickness clay 

liner,  construct  a  wall  pass-through.    The  clay  liner  must 

conform  to  ASTM  C315  (Standard  Specification  for  Clay 

Fire  Linings)  or  its  equivalent.  Keep  a  minimum  of  12” 

(304.8 mm) of brick masonry between the clay liner and 

wall combustibles.  The clay liner shall run from the brick 

masonry outer surface to the inner surface of the chimney 

flue  liner  but  not  past  the  inner  surface.    Firmly  grout  or 

cement the clay liner in place to the chimney flue liner.  

Method B. 9” (228.6 mm) Clearance to Combustible Wall 

Member:  Using  a  6”  (152.4  mm)  inside  diameter,  listed, 

factory-built  Solid-Pak  chimney  section  with  insulation 

of  1”  (25.4  mm)  or  more,  build  a  wall  pass-through  with 

a  minimum  9”  (228.6  mm)  air  space  between  the  outer 

wall  of  the  chimney  length  and  wall  combustibles.    Use 

sheet metal supports fastened securely to wall surfaces on 

all sides, to maintain the 9” (228.6 mm) air space.  When 

fastening  supports  to  chimney  length,  do  not  penetrate 

the chimney liner (the inside wall of the Solid-Pak chimney).  

The  inner  end  of  the  Solid-Pak  chimney  section  shall  be 

flush  with  the  inside  of  the  masonry  chimney  flue,  and 

sealed with a non-water soluble refractory cement.  Use 

this cement to also seal to the brick masonry penetration.

Method  C.  6”  (152.4  mm)  Clearance  to  Combustible 

Wall  Member:  Starting  with  a  minimum  24  gage  (.024” 

[.61 mm]) 6” (152.4 mm) metal chimney connector, and 

a  minimum  24  gage  ventilated  wall  thimble  which  has 

two air channels of 1” (25.4 mm) each, construct a wall 

pass-through.  There  shall  be  a  minimum  6”  (152.4)  mm 

separation area containing fiberglass insulation, from the 

outer  surface  of  the  wall  thimble  to  wall  combustibles.  

Support  the  wall  thimble,  and  cover  its  opening  with  a 

24-gage  minimum  sheet  metal  support.  Maintain  the  6” 

(152.4 mm) space.  There should also be a support sized 

to fit and hold the metal chimney connector. See that the 

supports are fastened securely to wall surfaces on all sides.  

Make  sure  fasteners  used  to  secure  the  metal  chimney 

connector do not penetrate chimney flue liner.  

Method D.  2” (50.8 mm) Clearance to Combustible Wall 

Member: Start with a solid-pak listed factory built chimney 

section at least 12” (304 mm) long, with insulation of 1” (25.4 

mm) or more, and an inside diameter of 8” (2 inches [51 

mm] larger than the 6” [152.4 mm] chimney connector). 

Use this as a pass-through for a minimum 24-gauge single 

wall  steel  chimney  connector.  Keep  solid-pak  section 

concentric with and spaced 1” (25.4 mm) off the chimney 

connector by way of sheet metal support plates at both 

ends  of  chimney  section.    Cover  opening  and  support 

chimney  section  on  both  sides  with  24  gage  minimum 

sheet metal supports. See that the supports are fastened 

securely to wall surfaces on all sides. Make sure fasteners 

used do not penetrate chimney flue liner.

NOTES:

 Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through 

the wall pass-through system and the chimney wall, to but not past the inner flue liner face.

COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS

Summary of Contents for AWC11

Page 1: ...ited States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 423 837 2100 www USSTOVE com CAUTION Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER ASSEMBLY INSTALLATION OPERATION REPAIR PARTS Conforms To U...

Page 2: ...and walls near the heater and chimney connector However there are limits to how close the heater and chimney connector can be installed to combustible surfaces protected by a clearance reduction system A correctly installed clearance reduction system protects the combustible surfaces well beyond the sides and above the top of the heater and beyond the sides and top of the chimney connector pipe Tw...

Page 3: ... and 8 beyond each side of the fuel loading and ash removal opening Have the floor protector with the specified dimensions The floor protector must extend under the product and two 2 inches on either side of the chimney connector 3 Check Figures 2 3 and 4 Be sure you have the clearances shown from the heater and the connector pipe to combustible surfaces If you have a solid brick or stone wall beh...

Page 4: ...l To Corner Of Unit 20 25in I Side Wall To Corner Of Unit 20 25in J Back Wall To Flue Pipe 20in K Side Wall To Flue Pipe 20in Corner Vented Out The Top L Back Wall To Corner Of Unit 18in M Side Wall To Corner Of Unit 18in N Back Wall To Flue Pipe 23in O Side Wall To Flue Pipe 23in G F Parallel Vented out the Back into a 90 Elbow Parallel Vented Out The Top F Back Wall To Heat Shield 20in G Back Wa...

Page 5: ...ictly forbidden to use galvanized steel Your smoke pipe should be assembled in such a way that the male section crimped end of the pipe faces down This will allow condensation in the flue to run back into the heater Attach each of the sections to one another with three equidistant metal screws and seal each joint with furnace cement The pipe must be short and straight All sections installed horizo...

Page 6: ...eates the draft effect your stove s performance is directly dependent on an adequate draft from your chimney Maximum flue collar draft is 0 048 w c The following recommendations may be useful for the installation of your chimney 1 It must rise above the roof at least 3 0 9m from the uppermost point of contact 2 The chimney must exceed any part of the building or other obstruction within a 10 3 04m...

Page 7: ...nstall the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation Factory Built Chimney ...

Page 8: ... into them Another method frequently used by some people is to vent the heater directly into the fireplace This does not meet code since the heater is being vented into another appliance the fireplace This method should not be attempted because combustion products will deposit and build up in the firebox or fireplace Be certain not to install a hazard in you house You will void your warranty with ...

Page 9: ... The inner diameter should never be less than the flue outlet diameter and should never be greater than 50 of the appliance flue outlet For example do not expect a burning stove or furnace to function properly if installed into a chimney with a flue liner greater than 50 the appliance outlet such as a 6 flue outlet requires a 6 diameter for optimum drafting but can function well with an 8 but beco...

Page 10: ...sociation NFPA by having it inspected by a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the stove is installed and operated When connecting the stove through a combustible wall to a masonry chimney special methods are needed ...

Page 11: ...4 mm metal chimney connector and a minimum 24 gage ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain th...

Page 12: ...n burning coal 8 Adjust dampers and air shutters to obtain the burn you desire 9 Empty ash pan regularly Do not allow the ashes to build up to the grate as the grate will warp and burnout will occur Allowing ashes to build up may also result in ash spillage when removing the ash pan Dispose of hot ashes properly See Maintenance Operating Instructions CAUTION Hot while in operation Keep children cl...

Page 13: ... coal too soon will cut the air supply and smother the fire BURNING BITUMINOUS Once your kindling and wood fire has produced a bed of well established coals start adding coal in layers allowing each to ignite before adding more Bituminous has a high volatile content and as a result should be fired with the conical method with the highest portion of your fire bed in the center of the firebox The fi...

Page 14: ...s burned down to half its original depth it is time to add fresh coal When doing so open the stove pipe damper and turn the thermostat damper to high which will allow the fire to burn off any accumulated gases Open the feed door and with a small rake hoe or hooked poker pull the glowing coals to the front of the firebox Try not to disturb the fire too much Next add a fresh charge to the back being...

Page 15: ... any mechanical draft devices and or discharging a CO Carbon Dioxide or Halon fire extinguisher directly into the heater through an appropriately placed clean out If using a Halon extinguisher please note that it totally displaces oxygen and could become a hazard in itself if enough is discharged into the living space Wait for the heater to cool then inspect the chimney area for damage A chimney f...

Page 16: ...16 Repair Parts 12 2 1 18 17 16 15 14 13 3 8 9 11 10 4 12 2 1 18 17 16 15 14 13 3 5 6 8 9 7 11 10 4 6 5 4 3 2 1 ...

Page 17: ...5 Inner Right Side Brick 1 5 40794 Inner Back Brick 1 6 40796 Inner Left Side Brick 1 7 40798 Left Grate Support 1 8 4092 Grate Frame 1 9 40692 Grate 1 10 40798 Right Grate Support 1 11 610449 Grate Agitator 1 12 40800 Leg 4 13 27345 Heat Shield Bottom 1 14 610448 Door Assembly 1 15 27786 Ash Pan 1 16 40693 Log Retainer 1 17 40808 Air Wash Box 1 18 40791 Primary Air Slider 1 Key Part No Descriptio...

Page 18: ...tion or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or se...

Page 19: ...____ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove Inspected ...

Page 20: ...er When ordering repair parts or options always give the following information as shown in this list 1 The Part Number_____________________________________ 2 The Part Description__________________________________ 3 The Model Number__________________________________ 4 The Serial Number___________________________________ Before installing your heater fill in the serial number of your heater in the s...

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