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8

Venting Into A Fireplace

Many people may wish to convert an existing fireplace to heater use. Usually, safe connection of stovepipe to 

a masonry chimney requires more effort than connection to a prefabricated chimney. The fireplace must be 

closed and sealed at the damper in the flue. Good sealants are high temperature caulking, ceramic wool, and 

furnace cement. Always remember to inspect the masonry chimney and fireplace. If necessary, clean the flue 

and smoke shelf before beginning your installation. Install the heater into the chimney so that the system can be 

dismantled for cleaning and inspection.

Before  deciding  to  convert  your  fireplace  or  existing  chimney,  keep  in  mind  that  older  fireplaces  and  their 

chimneys are unsafe. They must be structurally sound, and the flue liner must be in good condition. Do not use a 

chimney if it is unlined (should have a tile clay liner to protect brickwork), have it relined professionally. Clearances 

to combustibles are explained in the previous section on masonry chimneys. If you have any questions regarding 

the  condition  of  the  chimney,  consult  a  qualified  engineer,  competent  mason,  certified  Chimney  Sweep,  or 

knowledgeable inspector.

Many prefabricated fireplaces fall into the “zero-clearance fireplace” category. This is a factory metal fireplace 

with multi-layered construction. It is designed to provide enough insulation and/or air cooling so that the base, 

back  and  sides  can  be  safely  placed  in  close  contact  with  combustible  floors  and  walls.  Although  many 

prefabricated  fireplaces  have  been  tested  by  nationally  recognized  organizations  for  use  as  fireplaces,  they 

have not been tested to accept heaters. In fact, their use as such may void the manufacturer’s warranty.

Steel-lined fireplaces, on the other hand, can be used with heaters. These units use a 1/4-inch fire box liner and 

an air chamber in connection with 8 inches of masonry to meet code. They contain all the essential parts of a 

fireplace, firebox, damper, throat, smoke shelf, and smoke chamber. Many of them look exactly like a masonry 

fireplace and must be checked closely for above requirements before installing a coal heater into them.

Another method frequently used by some people is to vent the heater directly into the fireplace. This does not 

meet code since the heater is being vented into another appliance - the fireplace. This method should not be 

attempted because combustion products will deposit and build up in the firebox or fireplace. Be certain not to 

install a hazard in you house. You will void your warranty with this installation.

Connection of the stovepipe directly into the existing masonry chimney over the fireplace opening is the only 

approved  method.  This  installation  performs  better,  yielding  easy  to  clean  and  inspect  for  creosote.  Before 

beginning this type of installation plan carefully; a high degree of skill is required to insure safety.

An entry port for the stovepipe must be cut through the chimney with minimum damage to the fire clay liner. 

Some involved measurements may be required to locate the flue liner exactly. Before cutting, take time to mark 

the size and position of the entry port. Position the entry port so that at least 8 inches of the flue liner remains below 

the port.

Keep in mind that wood mantels and combustible trim around the fireplace must have adequate clearances 

from the heater and stovepipe or must be protected in an approved manner. Also, be sure to leave at least 

24” clearance between the top of the stovepipe and the combustible ceiling or other combustibles. Placing 

the center of the entry port 2 feet below the ceiling will insure proper clearance for 6 inch, 8 inch, and 10 inch 

stovepipes. Next, install a fire clay (at least 5/8 in. thick) or metal thimble, being sure that the thimble is flush with 

the inner flue lining.  Secure the thimble in place with refractory mortar. The thimble should be surrounded on all 

sides with 8 inches of brickwork (solid masonry units) or 24 inches of stone.

Install the stovepipe as far as possible into the thimble, but not past the inside of the flue lining.  There should 

be a small air space (approximately 1/2 in.) between the stovepipe and thimble, allowing for expansion of the 

stovepipe. Seal this airspace with high-temperature caulking or ceramic wool. Finally, be sure to wire the damper 

closed and apply the same sealant you used at the stovepipe and thimble junction.

Do not vent up through the fireplace opening, regardless of whether the fireplace opening is closed.

Summary of Contents for AWC11

Page 1: ...ited States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 423 837 2100 www USSTOVE com CAUTION Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER ASSEMBLY INSTALLATION OPERATION REPAIR PARTS Conforms To U...

Page 2: ...and walls near the heater and chimney connector However there are limits to how close the heater and chimney connector can be installed to combustible surfaces protected by a clearance reduction system A correctly installed clearance reduction system protects the combustible surfaces well beyond the sides and above the top of the heater and beyond the sides and top of the chimney connector pipe Tw...

Page 3: ... and 8 beyond each side of the fuel loading and ash removal opening Have the floor protector with the specified dimensions The floor protector must extend under the product and two 2 inches on either side of the chimney connector 3 Check Figures 2 3 and 4 Be sure you have the clearances shown from the heater and the connector pipe to combustible surfaces If you have a solid brick or stone wall beh...

Page 4: ...l To Corner Of Unit 20 25in I Side Wall To Corner Of Unit 20 25in J Back Wall To Flue Pipe 20in K Side Wall To Flue Pipe 20in Corner Vented Out The Top L Back Wall To Corner Of Unit 18in M Side Wall To Corner Of Unit 18in N Back Wall To Flue Pipe 23in O Side Wall To Flue Pipe 23in G F Parallel Vented out the Back into a 90 Elbow Parallel Vented Out The Top F Back Wall To Heat Shield 20in G Back Wa...

Page 5: ...ictly forbidden to use galvanized steel Your smoke pipe should be assembled in such a way that the male section crimped end of the pipe faces down This will allow condensation in the flue to run back into the heater Attach each of the sections to one another with three equidistant metal screws and seal each joint with furnace cement The pipe must be short and straight All sections installed horizo...

Page 6: ...eates the draft effect your stove s performance is directly dependent on an adequate draft from your chimney Maximum flue collar draft is 0 048 w c The following recommendations may be useful for the installation of your chimney 1 It must rise above the roof at least 3 0 9m from the uppermost point of contact 2 The chimney must exceed any part of the building or other obstruction within a 10 3 04m...

Page 7: ...nstall the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation Factory Built Chimney ...

Page 8: ... into them Another method frequently used by some people is to vent the heater directly into the fireplace This does not meet code since the heater is being vented into another appliance the fireplace This method should not be attempted because combustion products will deposit and build up in the firebox or fireplace Be certain not to install a hazard in you house You will void your warranty with ...

Page 9: ... The inner diameter should never be less than the flue outlet diameter and should never be greater than 50 of the appliance flue outlet For example do not expect a burning stove or furnace to function properly if installed into a chimney with a flue liner greater than 50 the appliance outlet such as a 6 flue outlet requires a 6 diameter for optimum drafting but can function well with an 8 but beco...

Page 10: ...sociation NFPA by having it inspected by a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the stove is installed and operated When connecting the stove through a combustible wall to a masonry chimney special methods are needed ...

Page 11: ...4 mm metal chimney connector and a minimum 24 gage ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain th...

Page 12: ...n burning coal 8 Adjust dampers and air shutters to obtain the burn you desire 9 Empty ash pan regularly Do not allow the ashes to build up to the grate as the grate will warp and burnout will occur Allowing ashes to build up may also result in ash spillage when removing the ash pan Dispose of hot ashes properly See Maintenance Operating Instructions CAUTION Hot while in operation Keep children cl...

Page 13: ... coal too soon will cut the air supply and smother the fire BURNING BITUMINOUS Once your kindling and wood fire has produced a bed of well established coals start adding coal in layers allowing each to ignite before adding more Bituminous has a high volatile content and as a result should be fired with the conical method with the highest portion of your fire bed in the center of the firebox The fi...

Page 14: ...s burned down to half its original depth it is time to add fresh coal When doing so open the stove pipe damper and turn the thermostat damper to high which will allow the fire to burn off any accumulated gases Open the feed door and with a small rake hoe or hooked poker pull the glowing coals to the front of the firebox Try not to disturb the fire too much Next add a fresh charge to the back being...

Page 15: ... any mechanical draft devices and or discharging a CO Carbon Dioxide or Halon fire extinguisher directly into the heater through an appropriately placed clean out If using a Halon extinguisher please note that it totally displaces oxygen and could become a hazard in itself if enough is discharged into the living space Wait for the heater to cool then inspect the chimney area for damage A chimney f...

Page 16: ...16 Repair Parts 12 2 1 18 17 16 15 14 13 3 8 9 11 10 4 12 2 1 18 17 16 15 14 13 3 5 6 8 9 7 11 10 4 6 5 4 3 2 1 ...

Page 17: ...5 Inner Right Side Brick 1 5 40794 Inner Back Brick 1 6 40796 Inner Left Side Brick 1 7 40798 Left Grate Support 1 8 4092 Grate Frame 1 9 40692 Grate 1 10 40798 Right Grate Support 1 11 610449 Grate Agitator 1 12 40800 Leg 4 13 27345 Heat Shield Bottom 1 14 610448 Door Assembly 1 15 27786 Ash Pan 1 16 40693 Log Retainer 1 17 40808 Air Wash Box 1 18 40791 Primary Air Slider 1 Key Part No Descriptio...

Page 18: ...tion or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or se...

Page 19: ...____ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove Inspected ...

Page 20: ...er When ordering repair parts or options always give the following information as shown in this list 1 The Part Number_____________________________________ 2 The Part Description__________________________________ 3 The Model Number__________________________________ 4 The Serial Number___________________________________ Before installing your heater fill in the serial number of your heater in the s...

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