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Masonry Chimney

Masonry Chimneys have several positive attributes: If properly built, they are quite durable, and most homeowners 

consider them more attractive perhaps than a non-enclosed factory built chimney.  And, if the chimney is located 

within the confines of the house (that is, not attached to an exterior wall), its mass alone will store heat longer and 

continue to release the heat long after the fire has died. Masonry chimneys have many disadvantages though.

Masonry  chimneys  constructed  on  an  exterior  wall  are  exposed  to  cold  outdoor  temperatures,  promoting 

greater  heater  loss,  higher  accumulations  of  creosote,  and  reduced  draft  which  leads  to  poorer  heater  or 

furnace performance.

When considering a masonry chimney, round tiles are preferable to square or rectangular, as round tiles have 

much better airflow characteristics and are far easier to clean. Unfortunately, most North American chimneys 

use square or rectangular tile liners that are really designed for open fireplaces, not stoves or furnaces. Of most 

importance, second only to overall chimney height, is the diameter of the flue liner itself. In most instances, it 

should be sized to the appliance; i.e., 6” flue outlet on the appliance requires a 6” flue. The  inner diameter should 

never be less than the flue outlet diameter and should never be greater than 50% of the appliance flue outlet. 

For example, do not expect a burning stove or furnace to function properly if installed into a chimney with a flue 

liner greater than 50% the appliance outlet -- such as a 6” flue outlet requires a 6” diameter for optimum drafting, 

but can function well with an 8”, but becomes borderline beyond 8” diameter. 

Masonry  chimneys  built  of  concrete  blocks  without  flue  liners  of  at  least  5/8”  fireclay  do  not  meet  modern 

building codes. A solid  fuel appliance must not be joined to a chimney flue which is connected to another 

appliance burning other fuels.

If your chimney has a typically oversized flue liner of 8x12 inches or greater, or if it is unlined, it will be necessary 

for you to reline the chimney, using many of the modern approved and economical methods such as stainless 

steel, castable refractory, or properly sized fireclay linings.

If you have any question regarding venting your appliance, feel free to contact the factory at the address and 

phone number on this Owner’s Manual. You may also contact NFPA (National Fire Protection Association) and 

request  NFPA  Standard  211  (1984  Edition).  Their  address  is  Battery  March  Park,  Quincy,  Massachusetts  02269. 

Another helpful publication is NFPA Standard 908, available at the same address. Specify 1984 Edition on either 

of the above publications.

Summary of Contents for AWC11

Page 1: ...ited States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 423 837 2100 www USSTOVE com CAUTION Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER ASSEMBLY INSTALLATION OPERATION REPAIR PARTS Conforms To U...

Page 2: ...and walls near the heater and chimney connector However there are limits to how close the heater and chimney connector can be installed to combustible surfaces protected by a clearance reduction system A correctly installed clearance reduction system protects the combustible surfaces well beyond the sides and above the top of the heater and beyond the sides and top of the chimney connector pipe Tw...

Page 3: ... and 8 beyond each side of the fuel loading and ash removal opening Have the floor protector with the specified dimensions The floor protector must extend under the product and two 2 inches on either side of the chimney connector 3 Check Figures 2 3 and 4 Be sure you have the clearances shown from the heater and the connector pipe to combustible surfaces If you have a solid brick or stone wall beh...

Page 4: ...l To Corner Of Unit 20 25in I Side Wall To Corner Of Unit 20 25in J Back Wall To Flue Pipe 20in K Side Wall To Flue Pipe 20in Corner Vented Out The Top L Back Wall To Corner Of Unit 18in M Side Wall To Corner Of Unit 18in N Back Wall To Flue Pipe 23in O Side Wall To Flue Pipe 23in G F Parallel Vented out the Back into a 90 Elbow Parallel Vented Out The Top F Back Wall To Heat Shield 20in G Back Wa...

Page 5: ...ictly forbidden to use galvanized steel Your smoke pipe should be assembled in such a way that the male section crimped end of the pipe faces down This will allow condensation in the flue to run back into the heater Attach each of the sections to one another with three equidistant metal screws and seal each joint with furnace cement The pipe must be short and straight All sections installed horizo...

Page 6: ...eates the draft effect your stove s performance is directly dependent on an adequate draft from your chimney Maximum flue collar draft is 0 048 w c The following recommendations may be useful for the installation of your chimney 1 It must rise above the roof at least 3 0 9m from the uppermost point of contact 2 The chimney must exceed any part of the building or other obstruction within a 10 3 04m...

Page 7: ...nstall the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation Factory Built Chimney ...

Page 8: ... into them Another method frequently used by some people is to vent the heater directly into the fireplace This does not meet code since the heater is being vented into another appliance the fireplace This method should not be attempted because combustion products will deposit and build up in the firebox or fireplace Be certain not to install a hazard in you house You will void your warranty with ...

Page 9: ... The inner diameter should never be less than the flue outlet diameter and should never be greater than 50 of the appliance flue outlet For example do not expect a burning stove or furnace to function properly if installed into a chimney with a flue liner greater than 50 the appliance outlet such as a 6 flue outlet requires a 6 diameter for optimum drafting but can function well with an 8 but beco...

Page 10: ...sociation NFPA by having it inspected by a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the stove is installed and operated When connecting the stove through a combustible wall to a masonry chimney special methods are needed ...

Page 11: ...4 mm metal chimney connector and a minimum 24 gage ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain th...

Page 12: ...n burning coal 8 Adjust dampers and air shutters to obtain the burn you desire 9 Empty ash pan regularly Do not allow the ashes to build up to the grate as the grate will warp and burnout will occur Allowing ashes to build up may also result in ash spillage when removing the ash pan Dispose of hot ashes properly See Maintenance Operating Instructions CAUTION Hot while in operation Keep children cl...

Page 13: ... coal too soon will cut the air supply and smother the fire BURNING BITUMINOUS Once your kindling and wood fire has produced a bed of well established coals start adding coal in layers allowing each to ignite before adding more Bituminous has a high volatile content and as a result should be fired with the conical method with the highest portion of your fire bed in the center of the firebox The fi...

Page 14: ...s burned down to half its original depth it is time to add fresh coal When doing so open the stove pipe damper and turn the thermostat damper to high which will allow the fire to burn off any accumulated gases Open the feed door and with a small rake hoe or hooked poker pull the glowing coals to the front of the firebox Try not to disturb the fire too much Next add a fresh charge to the back being...

Page 15: ... any mechanical draft devices and or discharging a CO Carbon Dioxide or Halon fire extinguisher directly into the heater through an appropriately placed clean out If using a Halon extinguisher please note that it totally displaces oxygen and could become a hazard in itself if enough is discharged into the living space Wait for the heater to cool then inspect the chimney area for damage A chimney f...

Page 16: ...16 Repair Parts 12 2 1 18 17 16 15 14 13 3 8 9 11 10 4 12 2 1 18 17 16 15 14 13 3 5 6 8 9 7 11 10 4 6 5 4 3 2 1 ...

Page 17: ...5 Inner Right Side Brick 1 5 40794 Inner Back Brick 1 6 40796 Inner Left Side Brick 1 7 40798 Left Grate Support 1 8 4092 Grate Frame 1 9 40692 Grate 1 10 40798 Right Grate Support 1 11 610449 Grate Agitator 1 12 40800 Leg 4 13 27345 Heat Shield Bottom 1 14 610448 Door Assembly 1 15 27786 Ash Pan 1 16 40693 Log Retainer 1 17 40808 Air Wash Box 1 18 40791 Primary Air Slider 1 Key Part No Descriptio...

Page 18: ...tion or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or se...

Page 19: ...____ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove Inspected ...

Page 20: ...er When ordering repair parts or options always give the following information as shown in this list 1 The Part Number_____________________________________ 2 The Part Description__________________________________ 3 The Model Number__________________________________ 4 The Serial Number___________________________________ Before installing your heater fill in the serial number of your heater in the s...

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