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DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331  10/19

Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole 

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin 

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Frame Preparation (cont .)

Mortise and Drill Frame

a.  Drill two 1" (25 mm) dia. holes 7/32" (5.5 mm) above and below height line to a depth of 1-1/8" (29). 

Drill 1/8" (3 mm) dia. pilot holes for 3/4" (19) long screws and 5/32" (4 mm) dia. pilot holes for  

3" (76 mm) long screws. (Figure 3)

b.  Mortise for strike and strike box. 

DL2200 and DL3200 Deadbolt Installation

For IC Core Installation, skip to Section 4 .

Figure 5 

 

   

Blank Plate

Cylinder

Tab

Tab

Cylinder Screw

Deadbolt Screw

Deadbolt Front

Deadbolt Assembly

Mounting Plate

(Double Cylinder)

Inside 

Cylinder 

Housing 

Assembly

#8-32 

Screw

#8-32 

Screw

Blank Rose

Tailpiece 

for 60 

Function

Thumbturn 

Assembly

Rose 

Reinforcement

(DL2200 Series)

Mounting Screw

(DL2200 Series)

Mounting Screw

(DL3200 Series)

Mounting Plate

(DL3200

Series)

Support Plate

(DL3200 Series)

Outside Cylinder 

Housing 

Assembly

Cylinder 

Tailpiece

Housing 

Collar

Flip Over 

For 1-1/2" 

Hole

Ø

Figure 3 

 

1/2 Door 

thickness

Long screws 

next to door 

stop

1.0

25

7/32
(5.5)

7/32
(5.5)

Figure 4 

 

1-1/8

2-1/8

#8-32 THD. 

(2 PL)

Strike 

box

Strike

2-3/4

(29)

(54)

(70)

Summary of Contents for Corbin Russwin DL2200 Series

Page 1: ...in 1 800 543 3658 techsupport corbinrusswin assaabloy com WARNING This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm For more information go to www P65warnings ca gov ATTENTION INSTALLER Installation of cylindrical deadbolts must be through bolted in all doors If installation instructions are not followed this ...

Page 2: ...binrusswin assaabloy com IMPORTANT The accuracy of the door preparation is critical for the proper functioning of this cylindrical deadbolt Misalignment can cause premature wear and a lessening of security TOC Table of Contents 1 Wood Door Preparation 3 a Mark Door 3 b Mortise and Drill Door 3 2 Frame Preparation 3 a Mark Frame 3 b Mortise and Drill Frame 4 3 DL2200 and DL3200 Deadbolt Installatio...

Page 3: ...l holes as directed on installation template Drill 2 1 8 54 mm dia cross bore first drill from both sides of door to avoid splintering the wood Drill 1 25 mm dia edge bore break through wall of 2 1 8 54 mm dia cross bore b Insert deadbolt unit into hole in edge of door Using the deadbolt front as a template mark outline and location of two deadbolt screws Remove deadbolt c Drill pilot holes for tw...

Page 4: ...nd 5 32 4 mm dia pilot holes for 3 76 mm long screws Figure 3 b Mortise for strike and strike box 3 DL2200 and DL3200 Deadbolt Installation For IC Core Installation skip to Section 4 Figure 5 Blank Plate Cylinder Tab Tab Cylinder Screw Deadbolt Screw Deadbolt Front Deadbolt Assembly Mounting Plate Double Cylinder Inside Cylinder Housing Assembly 8 32 Screw 8 32 Screw Blank Rose Tailpiece for 60 Fu...

Page 5: ...nder housing assembly though housing collar onto door with cylinder tailpiece going through slot in hub of deadbolt d Mount outside cylinder housing assembly or outside blank plate to door with two 2 1 4 20 mounting screws and appropriate mounting plate c Install Inside a For 12 function lock installation insert cylinder with tailpiece going through slot in hub of deadbolt flat side of cylinder ta...

Page 6: ... face plate 90 to expose mounting holes Cylinder Housing Collar LFIC Cylinder Tailpiece a Install Deadbolt a Insert deadbolt unit into hole in door edge making certain that tab on deadbolt is facing up as shown in Figure 6 b Fasten deadbolt front and deadbolt assembly to door with two 2 deadbolt screws c Extend the deadbolt by turning the slot in the hub Keep deadbolt extended during installation ...

Page 7: ...k installation insert cylinder housing assembly through cylinder housing collar and with tailpiece going through slot in hub of deadbolt flat side of cylinder tailpieces meet within slot For 13 function and17 function lock installation place thumbturn assembly onto tailpiece b Align screw holes and fasten with two 2 1 4 20 mounting screws remove cylinder from inside SFIC cylinder housing assembly ...

Page 8: ...ll rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited For installation assistance contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com Corbin Russwin Inc 225 Episcopal Road Berlin CT 06037 USA Phone 800 543 3658 Fax 800 447 6714 www corbinrusswin com FM331 10 19 ...

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