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10

ED5860 (B) Series

Installation Instructions

Exit Device

FM544  02/20

For installation assistance contact Corbin Russwin 

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Copyright © 1998, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole 

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Installation (continued)

Install Rods

1.   Slide rod assemblies into door. (Figure 14-A)
2.   Attach top latch with six (6) #10-24 X 1/2

"

 

PFHMS. (Figure 14-B)

3.   Install bottom bolt case with six (6) #10-24 X 

1/2

"

 PFHMS. (Figure 14-C)

4.   Thread set screw into yoke pins (Insert with 

hex socket end inside pin). 

5.   Thread #8-32 x 2

"

 PHPMS screws into slotted 

end of yoke pins, until seated to hex head set 

screw. See Detail 1 - Figure 13.

6.   Install two (2) yoke pin assemblies into arm 

and bracket assemblies. (Figure 14-E)

Detail 1

Figure 13 

 

1/4

"

(6.4)

Yoke Pin

E-ring Groove

Set Screw

#8-32 PHPMS 

Temporary Screws

 

Figure 14 

 

A

E

B

C

Install Device

 

1.   Mount trim when required. (Follow 

instructions packed with trim.)

2.  Seat device in place. (Figure 15-B)
3.   Connect device to arm and bracket assemblies 

using temporary screws to position yoke pins 

in latch head. 

4.   Install e-ring into yoke pin grooves. 
5.   Fasten device latch head using two (2) 1/4-

20 PRHMS or 3/8

"

 (10) dia. SNB. (Figure 16)

Remove temporary screws. 

Note: 

Be certain to retighten yoke pins after removal 

of temporary screws.

6.   Center end of device on horizontal reference 

line of door. 

7.   Using end clamp as a template, locate end 

clamp mounting holes.

8.   Prepare end clamp holes and mount end 

clamp using two (2) 1/4-20 PRHMS or  

3/8

"

 (10) SNB. (Figure 15-F)

CL

 

Figure 15 

 

B

F

C

Detail 1

Device

End 

Clamp

1/2

(13)

1-1/4

(32)

Horizontal Ref. 

Centerline

Device Screws

(Bolt to door reinforcement,

sex nuts, or trim studs)

Figure 16 

 

E-Ring

Yoke Pin

Summary of Contents for Corbin Russwin ED5860 Series

Page 1: ...nd Egress Hardware Group Inc is prohibited FM544 02 20 For installation assistance contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com WARNING This product can expose you to...

Page 2: ...ithout the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited TOC Table of Contents 1 Package Contents 3 2 Options 4 3 Dogging 4 4 Plastic Installation Templat...

Page 3: ...Hardware Group Inc is prohibited 1 Package Contents Top Strike Top Latch Top Tube 5 Cotter Pin 8 2 44m Opening 7 6 2 29m Opening 7 2 2 18m Opening 7 2 13m Opening Top Rod 2 Arm and Bracket Assembly 2...

Page 4: ...oup Inc is prohibited 2 Options 1 4 20 Sex Nut Option Standard for Fire Rated doors Recommended for wood and unreinforced metal doors Device Quantity Size All No Trim 4 1 4 20 All With Trim 2 Rod Exte...

Page 5: ...llation Template For use in conjunction with instruction sheets packed with exit device Holes and slots are identified below by exit device series and trim Prep door and frame for only those features...

Page 6: ...ith walls having a structural thickness metal skin plus reinforcement to engage less than three 3 full screw threads are considered unreinforced Unreinforced Doors Use SNB sex nuts and bolts or Blind...

Page 7: ...ark Door Single Door or Pair without Mullion Locate and mark horizontal and vertical centerlines as shown Figure 6 LHR door shown Preparation is typical for both door hands Figure 6 Caution If device...

Page 8: ...s and frames with factory made cutouts are recommended 5 Locate and tape trim template to door See instructions packed with trim 6 Mark and prepare holes per installation template Device and Bolt Case...

Page 9: ...tended See Detail 2 Figure 10 Figure 12 E 8 Set top latch assembly in place on door Maintain 1 8 3 location from top of door as shown Figure 12 F 9 Align yoke pin holes in arm and bracket assembly wit...

Page 10: ...two 2 yoke pin assemblies into arm and bracket assemblies Figure 14 E Detail 1 Figure 13 1 4 6 4 Yoke Pin E ring Groove Set Screw 8 32 PHPMS Temporary Screws Figure 14 A E B C c Install Device 1 Moun...

Page 11: ...production in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 6 Installation continued d Install Strikes Figure 17 X Y Centerli...

Page 12: ...nto strike in down position without dragging on floor surface in up position 3 Test device action by touchbar by trim and by dogging Adjust as needed 4 Adjust rod for proper bolt throw a Use 3 32 2 4...

Page 13: ...d adjust bottom rod so that deadbolt clears strike by 1 16 1 6 mm The bottom rod should be in position in active case with square head of connector hanging in the guide g Check device operation by ope...

Page 14: ...tten permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 7 Maintenance Periodically remove covers and coat mechanisms with an appropriate lubricant This is particularly essenti...

Page 15: ...tact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com Copyright 1998 2020 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part with...

Page 16: ...l rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited For installation assistance contact Corbin Ru...

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