Assa Abloy Corbin Russwin UT5200 Series, Parts And Service Manual

Page 1: ...UT5200 Series Pre Assembled Unit Locks Parts and Service Manual ...

Page 2: ... the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Introduction UT5200 Parts Manual Refer to the installation instructions for complete installation In order to simplify the ordering procedure parts are only available as listed To order parts use the appropriate Part Number and specify Finish fi...

Page 3: ...uick Conversion 4 Do You have the current model 5 Parts List UT5210 Passage or Closet 6 7 UT5220 Privacy Bedroom or Bathroom 8 9 UT5251 Entrance or Office 10 11 UT5255 Classroom 12 13 UT5257 Storeroom or Closet 14 15 UT5261 Entrance or Office levers only 16 17 UT5272 Apartment Exit or Public Toilet 18 19 UT5282 Store Door 20 21 Typical Knob Configuration 22 Interchangeable Core Configuration 23 Le...

Page 4: ...atalog numbers have changed the part numbers have remained the same Identifying parts is as easy as it s always been To find a function or trim design simply use this Quick Conversion as a helpful cross reference bridge from the former Corbin and Russwin languages pre May 1993 to the new Corbin Russwin language Corbin Function No Before 5 93 Function No After 5 93 Page 310 UT5210 6 320 UT5220 8 35...

Page 5: ...ludes all locks manufactured since 1968 although certain current parts will operate in some older models Since locksmiths are often called on to rekey older locksets we include cylinder removal instructions for earlier models later in this manual Use the table below to help identify the various models In reviewing the table keep in mind that Corbin Russwin began as separate companies so there is n...

Page 6: ... for Lever Knob 103F44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever Trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob Trim inside outside outside extended lip inside lead lined option M28 ITEM PART NO SPECIFY DESCRIPTION 1 ...

Page 7: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT 5210 Passage or Closet UT5200 Parts Manual UT5210 Parts common to both lever and knob designs Part...

Page 8: ... Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever Trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob Trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws 496F34 fin Chassis 138F888 Chassis Cover ITEM PART NO SPECIFY DESCRIPTION ...

Page 9: ...99 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5220 Privacy Bedroom or Bathroom UT5200 Parts Manual Parts common to both lever and knob designs Parts for lever design only Pa...

Page 10: ...44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART NO SPECIFY DESCRIP...

Page 11: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5251 Entrance or Office UT5200 Parts Manual Parts common to both lever and knob designs Parts for l...

Page 12: ...Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART NO SPECIFY DESCRIPTION 1 2 4 3 5 6 7 8 9 496F32 fin Chassis 138F88 8 Chassis Cover 147F07 8 Hub 606F03 8 Hub Spacer 249F76 8 Screw Fixed Escutcheon 078F07 8 Grip Retainer 078F08 8 Grip Retai...

Page 13: ... All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5255 Classroom UT5200 Parts Manual Parts common to both lever and knob designs Parts for lever design only Parts for knob designs only For typical knob version of grip assembly see p...

Page 14: ... lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART NO SPECIFY DESCRIPTION 1 2 4 3 5 6 7 8 9 Lever specify finish Note Levers are handed RH lever Clockwise rotation For outside of RH or RHR locks and inside of LH or LHR locks LH lever Counter clockwise...

Page 15: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5257 Storeroom or Closet UT5200 Parts Manual Parts common to both lever and knob designs Parts for ...

Page 16: ...Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 Escutcheon lever Trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws 198F71 fin Chassis 138F88 8 Chassis Cover ITEM PART NO SPECIFY DESCRIPTION 1 2 3 4 5 6 7 8 11 10 9 060F42 8 fin Hub 208F80 8 fin Hub 060F33 8 Hub Spacer 249F76 8 Screw fixed escutcheon 078F07 8 G...

Page 17: ... a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5261 Entrance or Office Levers Only UT5200 Parts Manual Parts for lever design on...

Page 18: ...F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART NO SPECIFY DESCRIPTION 1 2 4 3 5 6 7 8 9 496F32 fin Chassis 138F88 8 Chassis Cover 060F42 8 Hub 140F97 8 Hub 147F07 8 Hub 249F76 8 Screw fixed escutcheon 078F07 8 Grip Retainer 078F08 8 ...

Page 19: ...n product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5272 Apartment Exit or Public Toilet UT5200 Parts Manual Parts common to both lever and knob designs Part...

Page 20: ...5 415F16 415F27 7 605F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART NO SPECIFY DESCRIPTION 1 2 4 3 5 6 7 8 9 381F30 fin Chassis 138F88 8 Chassis Cover 060F42 8 Hub 249F76 8 Screw fixed escutcheon 078F07 8 Grip Retainer 078F08 8 Grip ...

Page 21: ... Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents UT5282 Store Door UT5200 Parts Manual Parts common to both lever and knob designs Parts for lever design only Parts for knob designs only For typical knob version of...

Page 22: ...e original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Typical Knob Configuration UT5200 Parts Manual O...

Page 23: ... RH Essex LH 6 Pin IC 7 Pin IC Best M08 489F88 2 613F22 2 613F42 489F89 2 613F23 2 613F43 549F35 2 613F24 2 613F442 549F36 2 613F25 2 613F452 Regular Tactile Warning Lever specify finish Knobs specify finish Global Belmont Global Belmont 6 Pin IC Best M10 482F75 561F19 406F32 561F19 575F57 N A 575F63 N A Regular Tactile Warning 8000 fin 8010 fin 8000 7 fin 6 Pin Core High Security Core 7 Pin Core ...

Page 24: ...up Inc is prohibited Patent pending and or patent www assaabloydss com patents Lever and Knob Shank Comparison Guide UT5200 Parts Manual Function Outside Inside UT5210 102F19 8 102F19 8 UT5220 114F67 8 102F37 8 UT5251 188F75 8 188F73 8 UT5255 605F77 8 605F76 8 UT5257 188F75 8 102F19 8 UT5261 156F64 8 156F65 8 UT5272 188F75 8 188F73 8 UT5282 102F27 8 287F60 8 Function Outside Inside UT5210 060F91 8...

Page 25: ...y Finish Description Part Number ANSI Curved Lip Strike Standard 1 1 4 lip to center 236L75M020 ANSI Straight Lip Strike for Extended Lip Escutcheon 15 16 lip to center 610L43 ANSI Straight Lip for Pairs of Doors 610L44 Curved Lip Box Strike lip length measured from back to strike to edge of lip Lip Lengths 2 2 1 8 std 2 1 4 2 1 2 2 3 4 3 083L96M032 083L96M034 083L96M036 083L96M040 083L96M044 083L...

Page 26: ...ts List 613F02 9 Lever Insert gray 2000 052 Standard Cylinder 060F91 8 Knob Shank 069F78 8 Knob Shank Outside 102F19 8 Lever Shank 102F27 8 Lever Shank Outside 102F37 8 Lever Shank Inside 114F67 8 Lever Shank Outside 133F41 8 Knob Shank Inside 144F89 8 Knob Shank Inside 147F08 8 Knob Shank Inside 156F64 8 Lever Shank Outside 156F65 8 Lever Shank Inside 187F07 8 Knob Shank Outside 188F73 8 Lever Sh...

Page 27: ...s Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 222F85 Mounting Screw 198F71 Chassis 381F30 Chassis 496F32 Chassis 496F33 Chassis 496F34 Chassis 138F88 8 Chassis Cover 060F42 8 Hub 071F62 8 Hub 071F63 8 Hub 081F77 8 Hub 147F07 8 Hub 140F97 8 Hub 208F80 8 Hub 060F33 8 Hub Spacer 067F42 8 Hub Spacer 070F42 8 Hub Space...

Page 28: ...nd or patent www assaabloydss com patents Cross Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 144F30 8 Spindle 156F36 8 Spindle 201F18 8 Spindle 335F98 8 Spindle 606F02 8 Spindle 019F13 7 Spindle Drive Pin 019F11 7 Spindle Spring Seat 144F29 8 Plug Driver 144F88 8 Plug Driver and Spindle Assembly 606F32 8 Plug Drive...

Page 29: ... free operation Time frames in the following maintenance items are based on normal frequency of operation For high traffic or high abuse applications perform suggested maintenance more frequently If you have questions regarding installation or adjustment contact an authorized Corbin Russwin distributor or local sales representative LUBRICATE CYLINDER Lubricate conventional cylinder with small amou...

Page 30: ...atent www assaabloydss com patents Troubleshooting Guide UT5200 Parts Manual Door Edge Jamb Edge Strike Latchbolt Door Edge Jamb Edge Strike Latchbolt PROBLEM SOLUTION 1 Latchbolt does not engage or binds in strike Incorrect Positioning Correct Positioning A Make sure door and frame are plumb and door is not binding in frame B Are hinges tight Fill holes if necessary or rehang door if screws will ...

Page 31: ...Edge Strike Latchbolt Deadlocking Latch PROBLEM SOLUTION 2 Key operates with difficulty A Is latch binging due to door sag or misalignment of latch and strike See 1A and 1C B Are silencers correct size C Is weatherstripping causing latch to bind D Lubricate keyway Do not use petroleum products Apply powdered graphite to key and move slowly in and out For high security cylinders spray Poxylube into...

Page 32: ...nds of spring in illustration One hook is engaged in slot in shank Twist and snap spring to disengage it then remove it If spring bends or deforms it must be replaced on reassembly Since spring and lever are both handed set them aside together 8 Remove gray insert from lever see illustration Using Waldes Tru Arc pliers Cat No CT 27 remove retaining ring from groove inside lever Remove shank plug d...

Page 33: ...production in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Cylinder Removal Instructions Current Model UT5200 Parts Manual Return Spring Lever Insert Plug Driver Cylinder Shank Retainer Lever Shank Return Spring Anchor Groove Chassis Cover Lever Retainer Lever Retai...

Page 34: ...te frame wall for standard Phillips screwdriver With screw removed and escutcheon now loose pry wire retainer ring off to expose crescent shaped knob retainer in slot of frame tube Using small screwdriver pry retainer out of slot 5 For all functions except UT 5282 store door skip to step 6 For UT 5282 remove small retainer item 30 on exploded view page This can be challenging so be patient With sm...

Page 35: ...cess and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Cylinder Removal Instructions Current Model UT5200 Parts Manual Cylinder Shank Retainer Plug Driver Knob Outside Knob Shank Sleeve Outside Knob Shank ...

Page 36: ... flat steel retaining plate and remove it Leave retainer in place for other knob 5 To avoid spilling parts from chassis grasp lockset by escutcheons and stand it on knob which will remain in place Support lockset so escutcheons are parallel with work surface and knob to be removed faces up 6 Note orientation of keyway for proper handling during reassembly Slowly pull knob off 7 Remove cap from bac...

Page 37: ...n button or by using key This is not be possible on storeroom function with rigid outside knob 4 Remove bracket screw s On reassembly test all operations of both knobs before reinstalling screw s 5 To avoid spilling parts from chassis grasp lockset by escutcheons and stand it on knob which will remain in place Support lockset so escutcheons are parallel with work surface and knob to be removed fac...

Page 38: ...nk If hub bends lock will not operate smoothly when reassembled Also some knobs are cast iron and staked area may break Proceed with caution Upon reassembly tap hub back into place with plastic or rawhide mallet If one is not available use heavy screwdriver handle 5 Using two screwdrivers gently pry retainer ring from around knob shank and remove it Do not allow wire to become bent or distorted 6 ...

Page 39: ...plication there is no need to reverse either of these functions For all other functions 1 Remove throughbolts and chassis cover Notice that one escutheon is loose and the other is fixed Fixed escutcheon is always attached to chassis on low side of bevel which is side of chassis with three vertical ribs This will be outside for regular bevel RH and LH and inside for reverse bevel RHR and LHR Conseq...

Page 40: ... appropriate exploded view page if parts get mixed Caution if any hub has a rectangular or double D hole its orientation is critical Diagonal flats of hole must face holes in latch tube 9 Install small end of spindle from bottom passing through all hubs If spindle has flat sides verify that hole in spindle faces holes in frame tube If not Step 8 was incorrect 10 Supporting spindle with finger in b...

Page 41: ...g Then for specific service instructions refer to previous pages devoted to Disassembly of lever version Changing the hand of the knob version Note New levers must be obtained when making the changes in the second half of the diagram below Levers are Same UT5210 UT5272 UT5282 and non IC UT5251 UT5261 Between LH and RH or between LHR and RHR Between LH and LHR or between RH and RHR Between LH and R...

Page 42: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaablo...

Page 43: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaablo...

Page 44: ...447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc i...