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The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Cylinder Removal Instructions (Current Model)
UT5200 Parts Manual
1. Remove all visible screws from
escutcheons. Push outside escutcheon
away from door surface to clear lugs.
Pull lock from edge of door.
2. If lockset function permits, unlock
lever with button inside or key.
3. Remove chassis cover. Gently pry
edges loose with small screwdriver
while pulling cover away from chassis.
4. Door hand and bevel determine which
escutcheon is fixed.
If outside escutcheon is loose
, pry
lever stop away from frame to
expose crescent-shaped lever retainer
in slot of frame tube. Using small
screwdriver,
pry retainer out of slot.
If outside escutcheon is fixed
, use
offset screwdriver to remove Phillips
head screw, either from inside of
frame or by using access hole in
opposite frame wall.
If no offset screwdriver is available,
loose escutcheon and opposite lever
must be removed to expose access hole
in opposite frame wall for standard
phillips screwdriver. With screw removed
and
escutcheon now loose, pry lever stop
away from frame to expose crescent-
shaped lever retainer in slot of frame
tube. Using small screwdriver, pry
retainer out of slot.
5. For all functions except UT 5282 (
store
door
), skip to step 6. For UT5282,
remove small retainer (
item #30 on
exploded view page
). This can be
challenging so be patient. With small
screwdriver, rotate retainer around
spindle until its opening is in position
of easiest access. Use second small
screwdriver with first screwdriver to
spread
retainer and remove it from spindle.
6. Pull lever handle, return spring and
spring anchor off frame. Since spring
is wound, rotate lever in appropriate
direction to unwind spring. Remove
lever stop from spring.
7. Note orientation of hooks on ends
of spring in illustration. One hook is
engaged in slot in shank. Twist and
“snap” spring to disengage it; then
remove it. If spring bends or deforms,
it must be replaced on reassembly.
Since spring and lever are both
handed, set them aside together.
8. Remove gray insert from lever,
(
see illustration
). Using Waldes Tru-
Arc pliers (
Cat. No. CT-27
), remove
retaining ring from groove inside
lever. Remove shank, plug driver and
cylinder.
1. Insert cylinder into lever. Be sure plug
head seats properly in lever. Insert
lever shank, making sure locating tab
on shank flange aligns with slot in
lever.
2. Install Waldes ring, beveled side up,
into groove inside lever. Shank and
cylinder must be properly to ensure
proper engagement of Waldes ring.
Rotate Waldes ring so opening aligns
with notch in shank flange. Opening
must be clear to accept hook of return
spring in Step 3.
3. Install gray insert into lever. Insert
lever return spring, large hook down,
into slot in shank and twist spring to
lock hook into place.
4. Place escutcheon onto lever and
shank.Insert short hook of spring
into slot of lever stop. Holding lever,
spring and lever stop together with
escutcheon, slide lever shank into
frame tube. Align flat on inside of
spring anchor with flat on frame tube.
Wind spring one turn in appropriate
direction, depending on hand. Push
lever and shank assembly into frame
tube until groove milled into lever
shank aligns with slot in frame tube.
5. Press lever retainer firmly into slot. Be
sure retainer seats completely to
secure shank to frame tube. Stake
lever retainer into frame tube slot by
tapping screwdriver or punch into
frame tube next to retainer. Caution:
too much force may deform tube and
prevent smooth lever operation.
6. If both levers were removed, reinstall
second lever, repeating steps 4 and 5.
7. For all functions except UT5282 (
store
door
), proceed to step 8. For UT5282,
small retainer removed in step 2 must
be reinstalled. The can be very difficult
without Waldes ring applicator.
8. If outside escutcheon is to be fixed,
use long nose pliers to start Phillips
screw through frame into escutcheon.
Using offset screwdriver, tighten screw
making sure escutcheon is properly
seated on frame.
9. Test operation of all keys, buttons
and levers. Install chassis cover and
throughbolts.
To Reassemble
Lever Version
Refer to illustration on page 33.
Tools needed:
CT-27 pliers (see page 25), small flat blade
screwdriver, offset or standard Phillips screwdriver, and spare
lever return spring(s) of proper hand of lever(s) to be rekeyed.
Original return spring must often be destroyed to remove it.
