PLACE THE AXLE CLAMP (11) ONTO DOOR SUPPORT BRACKET. LIFT THE
DOOR ASSEMBLY UP ONTO THE SUPPORT BRACKET. (SEE DIAGRAM 16).
A.
NOTE:
POSITION THE DOOR AS CLOSE TO THE HEADER AS POSSIBLE. ALLOW
ROOM TO SPIN THE DOOR. DO NOT ALLOW THE DOOR CURTAIN TO
SCRAPE THE HEADER.
DO NOT USE FORKLIFTS OR GENIE LIFTS WITH UNPROTECTED
ARMS/FORKS. THIS CAN CAUSE IRREPARABLE DAMAGE TO DOOR
CURTAIN.
MANUAL PUSH-UP/ROPE DRIVE:
1.
PLACE THE AXLE CLAMP (11) ONTO HORIZONTAL MEMBER OF THE
SUPPORT BRACKET (29-36) AND UNDER THE DOOR AXLE.
2.
PLACE 3/8" U-BOLT (14) OVER DOOR AXLE AND THROUGH AXLE CLAMP.
3.
FASTEN U-BOLT USING 3/8" NUT (17), 3/8" FLAT WASHER (18) AND 3/8"
LOCK WASHER (19)---TIGHTEN SECURELY.
A.
(B)
(A)
(C)
12
11
15
16
18
19
13
14
17
DRIVE SIDE FOR REDUCTION DRIVE CHAIN HOIST AND E.O. KITS.:
1.
PLACE THE AXLE CLAMP (11) ONTO HORIZONTAL MEMBER OF THE
SUPPORT BRACKET (29-36) AND UNDER THE DOOR AXLE.
2.
PLACE AXLE CLAMP (11) AND STANDARD KEEPER PLATE (12) ON TOP
OF THE DOOR AXLE AS SHOWN.
3.
FASTEN AXLE CLAMPS AND STANDARD KEEPER PLATE TOGETHER
USING 3/8"x3-1/2" HEX BOLTS (15), 3/8" LOCK WASHERS (19), 3/8" FLAT
WASHERS (18), AND 3/8" NUTS (FINE THREAD) (16)---TIGHEN SECURELY.
B.
NOTE:
REQUIRES A MINIMUM OF 40 LBS...TORQUE TO PROPERLY SECURE
HARDWARE
FOR INSTALLATION ON NON-DRIVE SIDE FOR REDUCTION DRIVE CHAIN
HOIST AND E.O. KITS:
1.
PLACE THE AXLE CLAMP (11) ONTO HORIZONTAL MEMBER OF THE
SUPPORT BRACKET (29-36) AND UNDER THE DOOR AXLE.
2.
PLACE AXLE CLAMP (11) AND STANDARD KEEPER PLATE (13) ON TOP
OF THE DOOR AXLE AS SHOWN.
3.
FASTEN AXLE CLAMPS USING 3/8"x3-1/2" HEX BOLTS (15) 3/8"-24 NUTS
(FINE THREAD) (16), 3/8" FLAT WASHERS (18), 3/8" LOCK WASHERS (19)
AS SHOWN. TIGHTEN SECURELY.
LOCATE AXLE HARDWARE AS SHOWN FOR FINAL POSITION.
(SEE DIAGRAM 18)
C.
INSTALL CHAIN CLIP (93) APPROXIMATELY 4'-0" ABOVE FLOOR ON CHAIN
OPERATED DOORS. INSTALLATION MUST BE SECURE.
APPLY PRE-TENSION TO THE SPRINGS BY ROTATING THE DOOR TWO (2)
TURNS IN A FORWARD DIRECTION (
SEE DIAGRAM 19
). THE BOTTOM ANGLE
IS TO BE IN A 6 O'CLOCK POSITION.
A.
B.
NOTE:
WHEN INSTALLING SLIDE BOLT LOCKS THE THREADS FROM THE TRUSS
HEAD BOLTS PROTRUDING FROM THE SELF LOCKING NUT SHOULD BE
REMOVED TO A FLUSH POSITION WITH SELF LOCKING NUT TO PREVENT
DOOR FROM HANGING UP ON THE HEAD STOPS. CLAMP A PAIR OF VICE
GRIPS ON TO THE THREAD AND BREAK OFF, IF NECESSARY.
IF YOU'RE UNABLE TO ROTATE DOOR TO PRE-TENSION, USE A PIPE
WRENCH TO ROTATE AXLE IN OPPOSITE DIRECTION. WITH ONE PERSON
ON EACH SIDE OF DOOR, EACH PERSON SHOULD FIRMLY PLACE A LARGE
PIPE WRENCH ON THE DOOR AXLE (
SEE DIAGRAM 20
). PULL DOWN TO
APPLY TENSION INCREMENTALLY UNTIL YOU ACHIEVE TWO FULL
ROTATIONS OF THE DOOR AXLE. THEN TIGHTEN THE AXLE HARDWARE.
REPEAT STEP "C" IF ADJUSTMENT IS NECESSARY.
C.
D.
LESS TENSION
MORE TENSION
THE DOOR IS NOW UNDER TENSION. BEFORE CUTTING THE BANDS,
TAKE HOLD OF THE DOOR ROLL BY THE BOTTOM ANGLE.
CUT THE BANDS AND BRING THE CURTAIN DOWN NO FURTHER THAN 1/4
THE HEIGHT OF THE DOOR OPENING. SECURE CHAIN OVER THE CHAIN
RETAINER OR WEDGE A WOOD PROP BETWEEN THE BOTTOM ANGLE AND
THE DOOR ROLL TO PREVENT UPWARD TRAVEL.
A.
INSTALL THE DOOR STOPS (20) AND THE SLIDE BOLT LOCKS (21) USING
1/4"x1-1/4" TRUSS HEAD BOLT (22), 1/4" FLAT WASHER (24), 5/16" NUT (25),
AND 1/4" SELF LOCKING NUT (23) PER SIDE.
ELECTRONICALLY OPERATED DOORS STILL REQUIRE DOOR STOPS (LIFT
CLIPS) TO BE INSTALLED. SLIDE BOLT LOCKS SHOULD NOT BE INSTALLED
UNLESS ELECTRICAL INTERLOCKS ARE USED.
WINDLOCK "CERTIFIED" DOORS (203, 203IM & 204) REQUIRE SLIDE BOLT
LOCKS TO BE INSTALLED FOR PROPER WINDLOAD PROTECTION.
ELECTRICAL INTERLOCKS ARE HIGHLY RECOMMENDED.
A.
B.
C.
22
25
24
21
23
20
DIAGRAM 16
DIAGRAM 17
ROPE /
PUSH-UP
NON - DRIVE
SIDE DOOR
ABOVE 16x16
CHAIN HOIST
OR E.O.
STEP #4 - POSITION DOOR ASSEMBLY
STEP #5 - INSTALL AXLE HARDWARE
STEP #6 - PRE-TENSION SPRINGS
DIAGRAM 19
DIAGRAM 20
STEP #7 - CUT THE BANDS
STEP #8 - INSTALL DOOR STOPS
(LIFT CLIPS) AND SLIDE BOLT LOCKS
DIAGRAM 21
PAGE 3 (3-2014)
"A"
UP TO"
"A" DIMENSION
10' HIGH
9-1/4"
10"
10-1/2"
11-1/8"
12' HIGH
14' HIGH
16' HIGH
18' HIGH
20' HIGH
11-3/4"
12-1/4"
SUPPORT
BRACKET
NOTE:
1.
DIMENSIONS ARE APPROXIMATE POSITION FOR OPTIMAL PERFORMANCE.
ADJUST BY MODEL AS NEEDED.
2.
TO SPIN DOOR FOR PRETENSIONING SPRINGS, MIGHT REQUIRE MOVING
THE DOOR AWAY FROM THE WALL TO ALLOW BOTTOM BAR TO PASS. IF
SO, LOOSEN HARDWARE ONE SIDE AT A TIME & SLIDE DOOR AXLE TOWARD
WALL TO ITS BEST POSITION. BE CAREFUL DOOR WILL BE UNDER TENSION.
DIAGRAM 18
NOTE:
EXTENDED KEEPER PLATE (13) SUPPLIED FOR DOORS ABOVE 16 x 16
ONLY
D.
