Aston Global ATC-T5, Installation, Operation And Maintenance Manual

Page 1: ...tontechusa com Tire Changer ATC T5 Fully automatic Leverless Center Post Patented Tire Changer ATC T5 National Invention Patent Number ZL 2016 1 0802417 9 Aston Technologies Inc Installation Operation and Maintenance User s Manual ...

Page 2: ...rity of the product before installing and debugging to ensure that the product has not been changed The manual is an important part of product Please put it in the place where you can find it at any time In the installation process if the warning signs are damaged please contact the manufacturer in time to replace the defect ...

Page 3: ...tion 8 2 4 Figure and part name 8 Installation and commissioning instructions 8 3 1 Pre Installation Preparation 10 3 2 Precautions during installation 11 3 3 Main installation procedure 11 3 4 Check the project table after installation 12 3 5 Commissioning and debugging 12 Operation declaration 15 4 1 Operating notes 15 4 2 Demount and Mount Tires Operation Procedure 15 Maintenance storage and sc...

Page 4: ...Aston Technologies Inc www astontechusa com 2 Assistant data 22 7 1 Electrical circuit diagram 22 7 2 Pneumatic diagram 22 8 0 Explosion Diagram 23 ...

Page 5: ...Aston Technologies Inc www astontechusa com 3 Model Serial number TO which this declaration relates in conformity with the following Standards and other normative documents Q YLL001 2003 ...

Page 6: ...working area 1 3 Notes 1 3 1 Before operating this product please carefully read every part of its manual especially Safety Operation Part and Mechanical Maintenance Part 1 3 2 This Tire Changer must be operated by professional well training personnel 1 3 3 Tire Demount Mount is forbidden to operate in explosive gas 1 3 4 Before the machines is connected to electric power and air supply the users ...

Page 7: ...users use parts from other factories 1 3 10 Regularly inspect the level of oil in Oil Drier If the oil level is low it needs unscrew the cover and add oil Professional oil for Oil Drier ISO Hg with viscosity of ISO vg32 is recommended such as Esso Fedis k32 1405 Mobil Vacouline KLUBER32 1 3 12 If the product is not used for a long time please disconnect all power supply and lubricate the Clamp Whe...

Page 8: ... 6 1 4 Danger warning signs 1 5 Noise Standard The noise of the tire changer should be less than 70dB It is recommended to place a noise measure machine in operating area The machine can be fixed in the ground by screws to reduce noise Picture 1 ...

Page 9: ...ine gains National Invention Patent When demount mount tires it can freely control the distance between rims and hood head so it will never hurt wheels as demount mount tires It works especially well for Run flat and low profile tires It is the protector for high standard tires 2 2 Technical Specifications Features Working Specifications Rim of tires 10 30 Max Tire Diameter 47 1200mm Max Tire Widt...

Page 10: ...uck or other tool with the corresponding lifting capacity to move the packing machine 2 4 Figure and part names G Clamp Wheel P Column U Switch I Working Head R Hydraulic pump and Solenoid Valve Z Hook Control Valve K Wheel Control M Hook Back forward Valve S Electric Cabinet P Scram Button V Pedal Switch G Oil Drier Y Turntable N Hook C Inflation Gun E Automatic Hydraulic Wheel F Hook up down Val...

Page 11: ...Aston Technologies Inc www astontechusa com 9 M K P G Y R S N U Picture 3 Z F I C V G ...

Page 12: ...nstalled in place with the main power supply and compressed air system Equipment installation location should be at least up to the standard shown in Picture 4 and 4 A which can ensure the normal operation and the machine parts are not subject to any restrictions The tire changer is forbidden to use in explosive gas 3 1 2 Installation Equipment and Tools 1 One car clip pliers 2 One open end metric...

Page 13: ...ose of package box lest the environmental pollution Inspect the condition of the machine Following the Packing List to check if there is any damage or lost Once found such phenomenon please contact the seller or manufacture immediately If the users find that the leakage but still installed the manufacturer will not assume any responsibility If there are any questions please do not use the machine ...

Page 14: ... after installation No Inspection item Yes No Remarks 1 Whether the working voltage is consistent with the requirements of the equipment 2 Whether the components are installed correctly 3 Whether the bolts screws nuts are tightened Note Please fill in the inspection item list after the installation is finished 3 5 Commissioning and debugging 3 5 1Commissioning Picture 6 A ...

Page 15: ...ould be provided by the customer Note The standard circuit of the plug is 16A but it must meet its Working Voltage As shown in Figure 7 the air supply is connected to machine by a pipe connector Q on the side of Oil Drier 3 5 2 Debugging Step 1 Pour some hydraulic oil into the Hydraulic Pump Box The Hydraulic Oil should be 80 of the box Turn on the Switch U connect the power supply and watch the t...

Page 16: ...should not change it Upper of the Hook Head there is Hand Wheel which can be pulled upside For the first time to use this machine the users can try changing the straight side and hook side with this Hand Wheel as shown in Picture 8 Try locking tires in Center Spindle and unlocking tires from Center Spindle Turn plum blossom top clockwise and move the lock part into the square slot as shown in Pict...

Page 17: ...air in tires must be totally driven out and the balance block of the tire balancing device must be removed 4 2 Demount and Mount Tires Operation Procedure 4 2 1 Check whether the air inside of tires has been totally driven out If not please drive air out completely As shown in Picture 9 and Picture 9 A press tire with the wheel Disk and step the Motor Pedal to smear the lubricating oil Picture 8 P...

Page 18: ... the rim Then make it 2mm higher than rim Insert the plastic crowbar between rim and the top bead of the tire as shown in Picture 12 B Protect Rims and Wheels Note To run flat tires the control twist Z must be turned backward and drive out the air in cylinder or the Hood head may rebound to scratch the wheels or even tear the bead Please be especially careful to avoid the Hook Head from touching t...

Page 19: ...eparate tires and wheels Notice Hook Head should be strictly fixed as the position shown in Picture12 E Finishing disassembling tires please turn the Straight Side down and prepare mount tires Notice When demount or mount tires Spindle should always turn clockwise If Spindle turn counterclockwise it means the machine gets malfunction or the operator makes fault Picture 12 Picture 12 A Picture 12 B...

Page 20: ... up and down of rims as shown in Picture 13 A and coat the lubricant to tires as shown in Picture 13 B Put the tire on the wheel as shown in Picture 13 B The Straight Head should be about 4 5mm to the rim and its Straight Head touches the tires as shown in Picture 13 B Picture 12 F Picture 12 G Picture 12 D Picture 12 E ...

Page 21: ...ll the Wheel Disk K against the rim about 2 4mm as shown in Picture 13 D Turn down the twist on Hand Control Valve Z forcing the Straight Head and Wheel Disk to press the tire into the center of wheel 3 5mm Press down on the left Hand Control Valve power the block of Left Helper Arm down to the rims 10 12mm as shown Picture 13 F Notice For run flat tires please do always according to the actual co...

Page 22: ...en death Before getting inflated check whether tires are damaged Keep tires fixed in Center Spindle while getting inflated If greater inflation pressure is needed professional protector cage for tire inflation is recommended for safety Take the following steps to use fixed inflation box to inflate Connect the inflation nozzle to the tire valve As shown in Picture 14 Confirm tire diameter is consis...

Page 23: ...ed removal or replacement is a violation of state regulations on work safety Note the manufacturer is not responsible for damage caused by the parts of other manufacturer and the damage caused by the disassembling of the safety device 5 1 2 Tending Regular use of diesel oil to clean Center Spindle to prevent the formation of dirt Coat fixing clamps rail with lubricant oil As shown in Picture 15 A ...

Page 24: ...hine is needed please disconnect all the energy supply and lubricate the skidway of the clamps on the Fixer to prevent oxidation 5 2 2 Scrap In accordance with the law of the metal and nonmetal for scrap processing In the specified place release the oil inside the machine Picture 15 B Picture 15 C Picture 15 A ...

Page 25: ...al steering switch Center Spindle does not rotate Triangle damage Replace triangle belt Universal steering switch damage Replace universal steering switch Motor damage or wire damage Check motor and external plug or socket The Clamp Wheel cannot work Dust or mist blocked the rail Regularly coat lubricant Hook Head loosens Screws in Hook Head loosens Tighten loosening screws Pedals cannot rebound R...

Page 26: ...Aston Technologies Inc www astontechusa com 24 Assistant data 7 1 Electrical circuit diagram ...

Page 27: ...Aston Technologies Inc www astontechusa com 25 8 0 Explosive View ...

Page 28: ... 5 005 Hydraulic cylinder for Column moving 6 006 Hook and Controller 7 007 Double Wheel Disk for up and down 8 008 Crossing Switch 9 009 Fixing Plate for Column 10 010 Electricity Control Box 11 011 Pedals 12 012 Oil Drier 13 013 Box 14 014 Pump 15 015 Pump and Lift Connector 16 016 Central Spindle and Gear Box 17 017 Lift Frame 18 018 Motor 19 019 Body Weldment ...

Page 29: ...ies do not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation or lack of required maintenance This warranty is exclusive and in lieu of all other warranties expressed or implied In no event shall Aston be liable for special consequential or incidental damages for the breach or delay in performance of the warranty Aston reserves the right to make design cha...