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Mark the Top Rail Location 

ATTENTION:  A 

minimum of two people are required for the next assembly steps. 

Pre-assembly the top rail onto the fixed glass to locate the mounting points on the 

wall relative to your desired location. 

Painters tape or masking tape in the general location of the of the final installation will 

aid in marking the wall and floor. 

5-1 

�er 

Summary of Contents for SDR981.00-R

Page 1: ... EVERYDAY INSTALLATION AND OWNER S MANUAL ZENARCH SDR981 Shower Door with Tray Model Number SDR981 00 R Please carefully read these instructions before you begin to install the products 06 16 Rev A P N SDR981 00 ...

Page 2: ...ces or level and have to the strength to support the heavy weight of this shower door assembly This Shower Door should only be installed using the connection point to the studs or to pre installed 2x6 wood reinforcements behind the wall 4 This Shower Doors assembly is very heavy and requires professional installation Aston Shower door s feature Tempered Safety Glass High quality hardware Easy main...

Page 3: ... Number Description 2 10 Door Threshold 1 11 Door Threshold End Cap 1 12 Door Seal 1 13 Door Seal 2 14 Door Seal 1 15 Door Handle 1 16 Screw Pack 1 4 17 Screw Pack 2 2 18 Screw Pack 3 QTY 1 2 1 1 1 1 1 1 1 PLEASE NOTE During unpacking carefully inspect all parts and use the exploded view drawing to identify all parts in the parts listing Before discarding the packaging check for any parts or small...

Page 4: ... co C SUPPLIED HARDWARE M4x40 t SCREW PACK 1 Anchor M4x40 IIIIIIUIIIIIIIUb SCREW PACK 2 Anchor M4x40 81111m1111111mt SCREW PACK 3 Anchor SUPPLIED PARTS 60 9 co T LO I 3 3 3 2 2 2 2 ...

Page 5: ...TENTION This unit requires assembly A minimum of two people are required for assembly as several of the sections can be large and unstable until assembled You will need the following tools Caulk Tape Measure Pencil ITT I Caulk Gun Level Electric Drill Hammer Miter saw or Hacksaw Phillips Screwdriver Drill bit 0 s Locate the accessory box and remove the individual screw and hardware packages Lay th...

Page 6: ... door to open from right to left and cannot be reversed Note the location of the fixed glass panel and sliding door for the right handed shower installation Fixed glass Sliding Door 0 0 0 0 If your project requires the door to open from the opposite direction you will need to purchase the left handed shower 5 ...

Page 7: ...pre made panel The shower tray has 1 4 of tolerance for over sized wall thickness The shower tray needs to sit on a flat level base for proper support Ensure that the area for the shower tray is properly prepared for installation Using the drawing provided place the floor drain in the proper location so that the shower tray drain and the floor drain are in line after final installation Place the s...

Page 8: ...he shower tray must be installed so that the tile lip is against the wall studs It is recommended that the tray is attached to the studs using screws IMPORTANT If you are using screws to secure the tray to the studs it is recommended that you pilot drill the screw location as to prevent the acrylic tray from chipping or cracking 7 ...

Page 9: ...he next assembly steps Pre assembly the top rail onto the fixed glass to locate the mounting points on the wall relative to your desired location Painters tape or masking tape in the general location of the of the final installation will aid in marking the wall and floor 5 1 er 8 ...

Page 10: ...ur shower NOTE THE TOP RAIL ATTACHED TO FIXED GLASS SHOULD BE POSITIONED TO INSIDE OF SHOWER Using a level verify the top rail 2 is horizontal and the fixed glass 3 is plumb See figure 4 1 Using a pencil mark the rail end 5 locations on shower wall This will be the drilling location to attach rail end 5 to shower wall See figure 4 2 5 With the fixed glass assembly in place from previous step remov...

Page 11: ...tion glass clamp 6 on shower tray and attach to shower tray using M4 x 40 screws from screw pack 1 The glass clamp should be positioned so the single hole is facing toward the inside of shower See figure 6 10 ...

Page 12: ...nds 5 in place on both ends of top rail 2 not tightened position top rail fixed glass assembly so that rail end 5 mounting holes align with shower wall anchors Using M4X40 from screw pack 1 securely tighten rail ends 5 to shower wall See figure 1 2 Install the glass clamp 6 to fixed glass 3 using hardware provided See figure 2 for details Flat smooth surface of glass clamp 6 should be installed on...

Page 13: ...iding door track divider should be 1 13 16 from edge of fixed glass See details in figure 4 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 5 Using the appropriate drill bit for your tray surface drill hole locations with 1 8 diameter drill bit Position the sliding door track divide...

Page 14: ...pper roller assemblies 8 onto sliding door 4 as seen in figure1 Note The door handle mounting holes should be positioned to right The upper roller assemblies 9 will be on the outside of sliding door 4 The sliding door should be to the inside of shower area 13 ...

Page 15: ...t the plumb of sliding door Locate the small hole in outside edge of roller assembly and insert a small hex wrench into hole opening Next using the hex wrench for roller assembly slightly loosen the roller wheel assembly Now holding the hex wrench in place rotate the outer edge of roller assembly using the small hex wrench inserted into small hole opening in outer edge of roller assembly This will...

Page 16: ...ay by aligning in door opening with fixed glass 3 Mark the threshold end cap 11 mounting hole locations See figure 1 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 2 Using the appropriate drill bit for your tray surface drill the hole locations with a 1 8 diameter drill bit Repeat ...

Page 17: ...sealant to bottom of threshold bar assembly place into position See figure 3 4 Using the hardware from screw pack 3 install the threshold bar assembly Install the decorative screw plug covers into threshold end caps 11 See figure 4 16 ...

Page 18: ...Installing the door seals 0 0 Install the door seals according to the drawing 17 ...

Page 19: ...Installing the door handle Install the door handle 15 using hardware provided Follow the assembly sequence seen in drawing 18 ...

Page 20: ...Final sealing Using Bath Kitchen silicone sealant seal the fixed glass 3 along bottom edge on shower tray and side edge along shower wall Next seal around sliding door track divider 7 19 ...

Page 21: ...e necessary to ensure the longevity of the unit Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer s warranty The glass doors and panels can be cleaned using any commercially available glass cleaner We recommend that you clean the glass daily and squeegee the glass with a silicone or rubber squeegee after each use to help preven...

Page 22: ...mainder of the original warranty period only Proof of purchase is required to exercise this Warranty Aston Global may at its option examine and inspect the alleged defective Product and Aston Global may request that parts be returned to Aston Global at Owner s expense for factory inspection The determination as to whether Product shall be replaced or in the alternative repaired shall be made solel...

Page 23: ...rnadoes or floods 8 Product used for any purpose other than residential bathroom usage LEGAL DISCLAIMERS ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED IN THEIR ENTIRETY WITH RESPECT TO ALL PURCHASERS OR OWNERS FAILURE TO RETURN THE WARRANTY CARD SHALL HAVE NO EFFECT ON THE DISCLAIMER OF THESE IMPLIED WARRANTIES ALL EXPRESS...

Page 24: ...NFORCE ANY TERMS OR CONDITIONS STATED HEREIN SHALL NOT BE CONSTRUED TO BE A WAIVER OF SUCH PROVISION For prompt service notify the original installer who in turn will notify the Aston Global distributor who supplied the Product If this does not result in prompt service contact Aston Global Inc at the address below with details in support of the warranty claim For any questions about coverage of th...

Page 25: ...Notes 24 ...

Page 26: ...Notes 25 ...

Page 27: ...ESCAPE THE EVERYDAY Customer Service 877 424 9699 If further assistance is required you have a question or need additional product information please visit our website www astonbath com ...

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