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Figure 3. Illustrations of the three different methods for clamping modules onto the frame with aluminum clamps.

Each aluminum mounting clamp comes with an M8 bolt, a plain washer, a spring washer, and an M8 nut. To fasten the module:
1.    Lay the module on the two supporting bars (not provided). The bars should be made with stainless material or treated 
        with an anti-corrosion process (e.g., anodic oxidation treatment).
2.    The bar’s top surface contacted with module frame should come with grooves compatible with an M8 bolt.
3.    Slide bolts through groove on the supporting bars next to the locations where the 4 clamps are to be fastened. 
       The module may be clamped only in the permitted clamping areas on the long edge of the frame. For exact locations 
       on the frame refer to figure 6 in conjunction with table 1 below.
4.    If the bars do not come with grooves, holes of a suitable diameter may need to be drilled to allow bolts to be attached to  
       the bars at the same locations as mentioned before.
5.    Secure each clamp by attaching plain washer, spring washer, and nut, in that order.
6.    The modules may be mounted using clamps designed for solar modules as shown in Figures 3b, the modules must be   
       supported along the length of the long edge, and should overlap the array rail by 10mm – 14mm as shown in Figures 3d. 
7.   The modules may be mounted using clamps designed for solar modules as shown in Figures 3c. Note that the clip positions 
      are important – the clamp centerlines must be between 50mm and 200mm from the end of the module (Note: this method   
       is not suitable for these two kinds of modules: CHSM6610M/P - 1652*994*35, because their mechanical load could not 
       pass 5400Pa, but could pass 2400Pa).
8.    The torque for tightening the nut and bolts recommended 28Nm when  the property class of bolts and screws is Class 8,8.

             

Figure 4. Placement of middle and side clamps on the modules

(c)

(d)

middle                                                                          
clamps

side                                                                 

clamps

Summary of Contents for CHSM6610M

Page 1: ...THE POWER OF ASTRONERGY CRYSTALLINE SILICON PV MODULE INSTALLATION GUIDE...

Page 2: ...2 Safety 3 Mechanical Installation 4 Electrical Installation 5 Maintenance and Disposal 1 1 Purpose 1 2 Limitation of Liability 2 1 General Safety 2 2 Installation Safety 3 1 Installation Condition 3...

Page 3: ...n use or maintenance Astronergy reserves the right to change the manual without prior notice 2 Safety 2 1 General Safety 2 1 1 Consult and follow local codes and other applicable laws concerning requi...

Page 4: ...oting the PV system 2 2 11 Follow the safety regulations for any and all other system components including wires connectors charging regulators batteries inverters etc 2 2 12 Do not expose wires to di...

Page 5: ...ng to figure 1 For maximum security against strong winds and heavy snow all available mounting holes should be used 3 Secure each bolt to the frame with 2 stainless steel washers one on each side of t...

Page 6: ...oves holes of a suitable diameter may need to be drilled to allow bolts to be attached to the bars at the same locations as mentioned before 5 Secure each clamp by attaching plain washer spring washer...

Page 7: ...with figure 6 to determine permitted clamping locations for a given module series for clamping with clamps Module Series Dimension A B C CHSM5409M 1200 554 35 1200 50 250 CHSM5611M 1453 808 35 1453 20...

Page 8: ...r of 1 25 when determining component voltage ratings conductor ampacities fuse sizes and size of controls connected to the PV output 4 1 5 Refer to Section 690 8 of the National Electrical Code for an...

Page 9: ...hen through the hole in the aluminum frame 4 2 4 Add the spring washer and nut on the other side of the bolt and tighten to secure all parts The tightening torque should be 210 20 N cm 5 Maintenance 5...

Page 10: ...g Bangkok 10320 Thailand Tel 662 645 4155 Fax 662 245 3185 BRANCH OFFICES Spain Chint Solar Hispania S L Paseo de Gracia 78 2 2A 08008 Barcelona Spain Tel 34 9346 73778 Fax 34 9346 73789 Germany Astro...

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