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LPX-1000 Scanner System

User Manual

Section 2

Copyright © 2008-2012 ATCO.  All Rights Reserved.

850-004134

Page 2

Revision A.0

System Components

This section describes the components that make up the LPX-1000 System.  Reading this section will help you to
become familiar with the parts of the system.

Scanner

The LPX-1000 scanner system features a dual axis scanning configuration. The scanner can be controlled in both
forward and reverse with the Y Axis arm (5.6 inches wide standard) running perpendicular to the scanner motion. 
This provides the ability to perform raster scans on equipment.

X Axis

The X Axis is the vehicle that drives the scanner around the surface.  Magnetic or rubber wheels can be
used depending upon your application.  The magnets provide considerable holding force.  Even though the
magnets provide a strong bond to a metal surface, precautions must be taken to reduce the possibility of loss
of adhesion and subsequent un-attachment of the scanner.  Refer to Section 3 

Scanner Field Use and

Operation 

 for more information.  When using rubber wheels the chain mechanism is used to attach the X-

Axis to the surface of the piping.   Later in this section the chain mechanism will be discussed in more
detail.

Y Axis 

The Y Axis Arm allows travel of up to 5.6 inches.  The articulation of the arm makes the scanner highly
flexible and allows it to conform to a wide variety of surface geometries.  There are three pivot adjustments
that are easily rotated to make changing the configuration quick and simple.

Control Cable Connectors

The control cable from the motor control unit connects to the X and Y Axis’ on the side of the scanner body
and on the motor housing of the Y Axis.  Refer to Section 5 

Maintenance and Storage

 for maintenance

instructions.  

ALWAYS

 keep this receptacle dry and free of debris.

MCU-P500 Motor Control Unit

YAxis

Arm

5.6 in.
Travel

Fixture  Mounting

Plate

Magnetic or

Rubber Wheels

Y Axis Pivot

Adjustment

X Axis
Cable Connector

Y Axis Cable

Connector

Figure 1

 Parts of the Scanner

Summary of Contents for LPX-1000

Page 1: ...Copyright 2008 2012 ATCO All Rights Reserved Revision A 0...

Page 2: ...ns 4 Handling the Scanner 4 Y Axis Adjustment 4 Tightening the Adjustment Screws 4 Attaching the Scanner 5 Adjusting the Y Axis 6 Maintenance and Storage Y Axis Maintenance 7 Changing the Y Axis Drive...

Page 3: ...he LPX 1000 scanner system for field use Section 1 Introduction Section 2 Scanner Components This section describes some of the components of the LPX 1000 system It is recommended that you read this s...

Page 4: ...oss of adhesion and subsequent un attachment of the scanner Refer to Section 3 Scanner Field Use and Operation for more information When using rubber wheels the chain mechanism is used to attach the X...

Page 5: ...The chain assembly is made up of a series of links and a latch hook Adjust the number of links according to the diameter of the pipe being scanned Combinations of links will accommodate virtually any...

Page 6: ...scanner while in use Handling the Scanner Care must be exercised when handling the LPX 1000 The Y Axis or Y Axis motor housing shown right should never be used when manipulating the position of the sc...

Page 7: ...number of links specified in the table do not include the short links that are attached to each side of the LPX 1000 shown right Once the number of long and or short links has been determined connect...

Page 8: ...ive force can damage the components of the system Adjusting the Y Axis The Y Axis can be adjusted to support various configurations The height of the Y Axis can be changed by rotating the arm as shown...

Page 9: ...08 2012 ATCO All Rights Reserved 850 004134 Page 7 Revision A 0 Scanner Movement The scanner can be moved using the arrow keys on the MCU P500 by using the A JOG menu option The orientation and moveme...

Page 10: ...e disassembly of the scanner should not be required and is not recommended Y Axis Maintenance Changing the Y Axis Drive Belt Occasionally the Y Axis drive belt needs replacement Follow the steps show...

Page 11: ...ip Mounting Point Screw Spacing for Screw Figure 17 Fastening the Belt Clip Step 3 Remove the slide block Figure 14 Step 4 Remove the screw that holds the belt to the clip and remove the old belt Figu...

Page 12: ...and Secure the Screws on the Sprocket Plate DO NOT OVERTENSION THE BELT Figure 20 Tensioning the Belt Step 6 Refasten the belt clip to the slide block and place the slide back on the Y Axis Figure 17...

Page 13: ...tact with the arm shown right to remove any loose debris or dirt Y Axis Drive Belt Tension The Y Axis drive belt must be secure but not overtightened There should be minimal play in the transducer sli...

Page 14: ...s and Connectors Copyright 2008 2012 ATCO All Rights Reserved 850 004134 Page 1 Revision A 0 X Axis DB9M PIN Description 1 MTR 2 MTR 3 ENC A 4 ENC A 5 ENC B 6 ENC B 7 5V 8 GND 9 NC Y Axis DB9M PIN Des...

Page 15: ...User Manual Appendix B Transducer Mounting Plate Bolt Hole Dimensions Copyright 2008 2012 ATCO All Rights Reserved 850 004134 Page 1 Revision A 0 6 32 8 PLCS 2 500 0 0 500 0 813 1 688 2 000 0 0 500 0...

Page 16: ...right of it is for piping greater than 4 25 up to 5 and so on down the table Links 4 to 4 25 5 5 75 6 75 7 5 8 25 9 Short 1 2 3 4 5 6 7 Long 0 0 0 0 0 0 0 9 75 10 75 11 375 12 25 13 13 75 14 5 Short...

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