ATECH CRATER-06 AP, Manual

Page 1: ...CRATER 06 AP HEAVY DUTY 20 AUTOMATIC SLICING UPCUT SAW ...

Page 2: ...s Outputs 7 Electric Wiring Scheme 8 Pneumatic Wiring Scheme 3 SAFETY 1 Safety Information 2 Accident Prevention 3 General Safety Information 4 Safety Symbols And Meanings 4 TRANSPORT OF THE MACHINE 5 INSTALLATION OF THE MACHINE 1 Preparation 2 Instructions About Safe Connection Of The Machine To The Power Source 3 Air Pressure Setting 6 MACHINE SAFETY DATA 7 OPERATION 1 Presentation of the Panel ...

Page 3: ...Output Tests 8 SAFE INSTALLATION OF THE SAW BLADE 9 SAFE INSTALLATION OF THE BELT 10 MAINTENANCE 1 Routine Controls Maintenance And Work Starting 2 Spray Mist System Maintenance 3 Work Day End Care 11 TROUBLESHOOTING GUIDE 12 COMPONENTS 1 Electric Components 2 Pneumatic Components ...

Page 4: ...S 2 1 Machine s Description It is an automatic 20 straight upcut saw designed for serial cutting of slicing of aluminum profiles with a Ø500 mm 20 saw blade The machine has been designed in compliance with UL CSA Safety Directives With the servo control system time saving is achieved with profile feed speed and saw cutting height control It is possible to precisely adjust the cutting speed infeed ...

Page 5: ...he machine with the manufacturer and or your ATECH dealer Machine model Machine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 2 2 Technical Features 2 3 Cutting Diagram ...

Page 6: ...een 6 8 bars The manometer is read as air pressure bar If the reading on the pressure gauge is less than or equal to the desired pressure turn the air pressure adjustment switch to the right or left to adjust the pressure to 6 8 bar The conditioner unit collects the water contained in the air system into the collection container so as not to damage the pneumatic system components Periodically on t...

Page 7: ...08 Saw_Motor P00048 Saw_Front_Cover_Switch P00009 Saw_Clamping_Piston_1 P00049 Empty P0000A Saw_Clamping_Piston_2 P0004A Motor_Thermic P0000B Material_Infeed_Clamping_Piston P0004B Saw_Below P0000C Table_Piston P0004C Material_End_Sensor P0000D Conveyor_Piston P0004D Min_Limit_Switch_Home P0000E Coolant P0004E Empty P0000F Empty P0004F Empty P00010 Empty P00011 Empty P00012 Empty P00013 Empty P000...

Page 8: ...7 2 7 Electric Wiring Scheme 2 8 Pneumatic Wiring Scheme ...

Page 9: ... on prevention of accident to provide for necessary safety equipment and devices for he operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 3 2 4 Machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations...

Page 10: ...eys or adjustment tools have been removed before operating the machine 15 If you are required to operate the machine outside use only appropriate extension cables 16 Repairs should be carried out by qualified technicians only Otherwise accidents amt occur 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions ...

Page 11: ...three phase electrical cable socket must have five inputs to the cable on the machine 5 2 2 Use a connection cable sockets in accordance with the CE Safety Directives 5 2 3 Check the inlet power supply before powering the machine The socket connections have to be made by a qualified electrician the rotation direction of the saw blade has to be observed by starting the machine If the saw blade rota...

Page 12: ...e electric installation of your machine carry out by a qualified electrician only Grounding must be done There will be irregularities in machine operation if grounding is not done properly 6 1 3 Lifting installation electric pneumatic maintenance of the machine should be carried out by qualified personnel only 6 1 4 Routine maintenance and scheduled maintenance should be carried out by qualified p...

Page 13: ... the green button If the clamps do not tighten the profile you can open it by pressing the green button once more and adjust your vices according to the profile do not forget to make the adjustment both in the driver and machine part If you are sure that you press the green button and tighten the profile after you press the START button on the screen it will automatically start cutting The cutting...

Page 14: ...ing process To do this press the RESET button c The home page is the display page with the operation selections Operation is initiated by touching the desired operation button Also press the page name to exit the page and return to the main page 7 2 Automatic Cutting When you want to process in automatic cutting you can cut with the new cutting values that you will create from RECIPE or by choosin...

Page 15: ... values To create a new recipe fill in the relevant places Press AUTOMATIC CUTTING button to proceed and continue the steps as stated above 7 2 Automatic Cutting To make a recipe you can also directly access this page by clicking the RECIPE button on the main page 7 2 2 Cutting List It is the section where the recipes of the created recipes are displayed Select the operation to be performed in thi...

Page 16: ...asing cover sheet metal Figure 3 8 1 3 Remove the M10 screw by turning with a 8 mm allen key Hold the saw blade shaft at the opposite end with a other 8 mm allen key and prevent so that the shaft turns Figure 4 5 8 1 4 Remove the 30x8x7mm washer and Saw Flange parts regularly Figure 6 8 1 5 Carefully remove the saw 8 1 6 Fit the saw you want to change on the shaft making sure the direction of rota...

Page 17: ...16 Figure 1 Open The Front Cover Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Saw Flange Washer 30x8x7 Saw Washer M10x20 Inbus Screw Ø500 mm Saw Blade Coupling ...

Page 18: ...E 1 Routine Controls Maintenance And Work Starting 1 1 Make sure the table and all parts are clean and dry Clean the table from the oil and dry it Be especially sure of the cleanliness and dryness of the handle 1 2 Clean all surfaces of the machine from the sawdust chips and foreign materials Use glasses and glove to protect yourself from harmful substances 1 3 Check the saw blade against wear ben...

Page 19: ...te with a protective oil 3 5 Avoid materials that damage the paintwork while cleaning the machine 3 6 Lubricate both surfaces with machine oil or a protective oil to protect the saw from corrosion 11 TROUBLESHOOTING GUIDE Here are our suggestions to get rid of immediate problems If the fault can not be rectified or if you encounter a fault other than those listed below please contact the technical...

Page 20: ... inside the drum with an blow gun Lubrication is less It may be related to the sprayer Open the dimmer on the sprayer 12 COMPONENTS 1 ELECTRIC COMPONENTS 2 HYDRAULIC PNEUMATIC COMPONENTS PART NAME QTY ELECTRIC MOTOR 1 SERVO MOTOR 2 POWER CABLE 5x2 5 mm 3 5 m PART NAME QTY FRC 1 4 D MINI CONDITIONER 1 PNEUMATIC CLAMPS 6 KSØ50 x 5 PNEUMATIC CYLINDER 2 KSØ50 x 3 PNEUMATIC CYLINDER 2 KSØ63 x 5 PNEUMAT...