ATEK MAKINA KONIG NEWLINE Series, Instruction Booklet

Page 1: ...INSTRUCTIONS BOOKLET Rim Press Lathe KÖNİG NEWLİNE English ...

Page 2: ...2 ...

Page 3: ... If the Material and production fault is found the damaged parts will be replaced with new one Warranty covers all parts of the machine during the warranty ATTENTION you have to put thermic switch which is suitable to motor ampere on your electric wiring to make Electric motor under warranty otherwise in case of any defect the Electric Motor will not be under warranty Do Make Maintanence of the ma...

Page 4: ...onserve this booklet carefully for further consultation THIS MACHINE Is a rim pres to repair defective rims The machine has been designed to operate within the limits described in this booklet and in accordance with the manifacturers instructions The machine must be used only for the functions for which it was expressly designed Any other use is considered wrong and therefore unacceptable The mani...

Page 5: ...rovided accessories When the machine arrives check that it has not been damaged during transport and that all the accessories are present 7 Rim to center washer 1 54 2 56 5 3 57 4 58 5 59 5 6 60 1 7 63 3 8 64 9 65 10 66 6 11 72 12 72 5 CLAUSE 3 1 12 pcs connetıng flanches for different sizes of rims 2 1 pcs gauge 3 5 pcs allen head wrenches 4 1 pcs angular supports 1 pcs sguare supports small 1 pc...

Page 6: ...E If the operator hears unusual noises or vibrations or something that may be dangerous he must immediately press the emergency button and switch off the main switch and check the section Malfuctions causes and possible remedies in the instructions manual If the problem is still call the service Wear protection glasses and gloves during the operation Stand straigth during operation Work in an insu...

Page 7: ...T PINS ARE MOUNTED AND CHECK THAT THE PISTON IS IN THE CANAL TIGHT THE FIXING HANDLE DURING LATHE OPERATION DO NOT USE JETS OF WATER STEAM HIGH PRESSURE WASH UNITS SOLVENTS NEAR THE RIM REPAIR MACHINE UNPLUG OR SWITCH OFF THE MAIN SWITCH BEFORE YOU START CLEANING THE MACHINE PLEASE READ THE İNSTRUCTİONS MANUAL CAREFULLY BEFORE START USİNG THE MACHİNE DON T USE YOUR MACHINE WITHOUT GLASSES AND GLOV...

Page 8: ...and its connections 4 Switch on the mains 5 Replace the fuse The pressure of the hydraulic unit is not enough 1 The rotation of the hydraulic engine is reverse 2 There is leak of oil in the connections 3 There is lack of oil in the hydraulic engine 1 Reverse the two wires in the connection plug 2 Check the couplings change them if necessary 3 Put some oil till the level to the hyraulic engine CLAU...

Page 9: ...te Connect the cable to a plug that conforms with European norms or to the norms of the country in which the machine used The plug must have an earth terminal Check that the earth connection is effective The machine must be connected to the mains through a multipole isolating switch which conforms with European norms and with contact openings of at least 3 mm Check that the multipole connector on ...

Page 10: ...ecting flansh for the rim 3 Tight the connecting flansh and fasten to the suitable canals on the flansh ANALYSING THE DEFECTIVE AREA 1 Rotate the flansh 2 Locate the defective area by using gauge and sign it 3 Tıght The Nuts To Start The Repaırıng Procedure 4 Choose a suitable support and repair it by using the pres RIM REPAIRING POSITIONS CLAUSE 10 ...

Page 11: ... 3 Your personel safety If the rim is too defected first mend it with the lever and then repair it with the pres LATHE OPERATION TIGHT THE FIXING HANDLE DURING LATHE OPERATION UNTIGHT THE NUTS DURING LATHE OPERATION Lathe operation this procedure is for cleaning the burrs and the overplus parts of the welding operation If the defect is from inner to the outer side of the rim If the defect is on th...

Page 12: ... having unplugged it from the mains TECHNICAL ASSISTANCE AND SPARE THE MACHINE IS GURANTEED 1 YEARS FOR ANY MACHINE MAFUNCTIONS CONSULT THE SECTION MALFUCTIONS CAUSES AND POSSIBLE REMEDIES ANY OTHER MALFUNCTIONS MUST BE CHECKED BY PROFESSIONALLY QUALIFIED PERSONNEL IN ALL CASES CONTACT THE ASSISTANCE SERVICE OF HATCO FOR PROMPT ASSISTANCE IT IS IMPORTANT AT THE TIME OF THE CALL TO SPECIFY THE MACH...

Page 13: ...13 MP MP MP 5 V U W V U 9 8 7 6 4 W 3 2 1 SWITCH ELECTRICAL PLAN CLAUSE 13 ...

Page 14: ...14 DEMONTAGE PLAN CLAUSE 13 01 0275 07 ...

Page 15: ...15 ...

Page 16: ... 25 23 12 001 Main Shaft 26 15 10 001 Occurente Ring Back Cover 27 23 13 001 Bearing Fixing Nut 28 23 14 001 Reduction Connection Flange 29 15 08 001 Rim Connect Flash 30 26 10 00 Centering Washers 31 15 15 000 Piston Pendent 32 01 0024 020 3 O Ring 33 15 14 004 Nut 34 01 0021 35 46 3 10 Wipper 35 01 0024 060 3 O Ring 36 01 0024 035 3 O Ring 37 01 0022 060 044 Compact Set 38 15 14 003 Hydraulic Cy...

Page 17: ...pment 81 01 0114 05 Lathe Unit To Stop Switchcrank 82 86R 05 000 CE Hydraulic Unıt Group 83 01 0159 27 Power Unit 84 01 0014 176 Record Body 85 01 0131 1 4 Copper Flake 1 4 86 01 0014 79 Record Thimple 87 01 0014 23C Pipe Squeezing Nut 88 01 0131 3 8 Copper Flake 89 01 0014 20 Record Body 90 84 07 001 Hydraulic Unıt Connection Sheet Metal 91 01 0112 06 Washer 92 01 0061 020 Bolt 93 01 0117 006 Fib...

Page 18: ...1 380 50 Portable Support 123 01 0112 12 Washer 124 01 0064 070 Bolt 125 01 0117 012 Fiber Nut 126 15 13 001 Hydraulic Cylinder Supports Pin Set 127 14S 04 001 Down Support 128 84 01 005 Electrical Panel Group 129 84 01 005A Connection Plate 130 01 0202 03 Transformer 131 01 0196 27 Contactor 132 01 0028 42 Cable Canal 133 01 0028 64 Klemenes Rail 134 01 0028 42 K Cable Canal Cover 135 01 0028 26 ...