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Products installation

4.1 Installation condition requirements

To ensure normal operation of the machine, the installation environment is required 
as follows: 

> The ingress protection of inverter is IP20. Moreover, as this product is an electronic 
equipment, it shall not be placed in humid environment;

> Install indoors and avoid sunlight and rain;

> Ventilation of the room shall be good;

> The installation environment shall be clean;

> As some noise will be produced in operation, this equipment shall be installed far 
from residential quarters;

>  The  installation  ground  shall  be  even  enough,  and  firm  enough  to  support  the 
weight of inverter;

> The installation position shall be convenient for maintenance;

> Ambient temperature range: –25°C

~

55°C;

>  Appropriate  space  shall  be  reserved  for  the  machine  to  ensure  ventilation  and 
cooling.

We  suggest  inverter  is  installed  in  the  distribution  room.  The  floor,  wall  clearance, 
Ventilation equipment and precaution should be designed by professional personnel 
and satisfy the following requirements.

[Foundation requirement]

Inverter  is  required  to  install  on  even  ground  with  fire-retardant  material  as  the 
surface or channel steel support structure, and sag or tilt ground is prohibited. The 
foundation  shall  be  solid,  safe  and  reliable.  The  foundation  shall  be  capable  of 
bearing  the  load  of  the  inverter.  Its  load  bearing  ability  shall  be  concerned 
throughout the installation place selection. 

[Clearance space]

During installation of the inverter, appropriate space shall be left to the wall or other 
equipment, in order to satisfy the requirements on narrowest maintenance channel, 
emergency access and ventilation.

[Cable trench] 

The  cable  connection  of  inverter  adopts  bottom  inlet  and  bottom  outlet.  Cable 
trenches are recommended.

The  cable  trenches  are  often  designed  and  constructed  by  the  construction  side 
based on relevant standards, with the equipment weight and dimensions required to 
be  considered.  Good  electrical  connection  is  needed  between  different  cable 
trenches and GND terminals.

[Wiring specification] 

Cables in the inverter can be classified into either power cables or data cables.

In cabling, the power cable shall be kept far away from, and the cable shall be kept in 
right  angle  at  cross.  The  cable  shall  be  as  short  as  possible,  and  an  appropriate 
distance shall be kept to the power cable. 

The  power  cable  and  data  access  shall  be  placed  in  different  cable  trenches 
respectively to avoid lengthy routing between the power cable and other cables, so 
as  to  reduce  the  electromagnetic  interruption  caused  by  sudden  change  of  the 
output voltage. The distance among the power cable and data access shall be more 
than 0.2m. When the cables are crossed, the cross angle shall be 90 degrees, while 
the distance can be reduced appropriately.

[Ventilation requirement] 

In  operation,  inverter  will  produce  a  lot  of  heat.  When  ambient  temperature  is  too 
high, the electrical property of the equipment may be affected, the equipment may 
even be damaged. Therefore, the heat release shall be fully considered in designing 
the control room to ensure operation of the equipment in high efficiency.

In front of the installation place of inverter, a space of 1.5m or more shall be ensured, 
the back 0.6m or more, the top 0.6m or more to ensure easy installation, cooling and 
maintenance.

[Ventilation environment] 

To satisfy the ventilation requirement of inverter, its installation environment shall 
meet the following conditions:

 

Inverter shall be prevented from being installed in the place of poor ventilation 

condition and insufficient air flow;

 The air inlet shall have enough air supplementation.

Summary of Contents for PCS100

Page 1: ... User Manual GR UM 053 A 01 Shenzhen ATESS Power Technology Co Ltd 86 755 2998 8492 www atesspower com T W 1st Floor of Building 3 at Sector B and 3rd Floor of Building 9 Henglong Industrial Park No 4 Industrial Zone Shuitian 86 755 2998 5623 F ...

Page 2: ...3 7 Storage 3 8 Dimension 3 9 Packaging information GUI instruction 6 Pilot operation 5 2 Inspection 5 4 Pilot operation completion 5 3 Power on steps 5 1 Relevant requirements 5 5 5 Power off steps 6 1 LCD display screen introduction 6 2 LCD operation 6 3 LCD display information schedule Routine maintenance 7 7 1 Replacing the dust screen 7 2 Regular maintenance Products installation 4 4 2 Tools ...

Page 3: ... professional electricians or professionally qualified personnel can transport or install this product 2 The operator should be fully familiar with the structure and working principle of the entire Energy Storage system 3 The operator should be fully familiar with this manual 4 The operator should be fully familiar with the local standards of the project Qualification 1 3 How to use this Manual Re...

Page 4: ...for qualified electrical technician only When inverter operating don t touch any electrical parts except for the touch screen All electrical operation must comply with local electrical operation standards Warranty service for the inverter does not contain module maintenance Permission from the local utility company is required before installing the Energy Storage system and only professional perso...

Page 5: ...ast 5 minutes Only professional technical personnel are qualified for the operation Maintenance and modification Only personnel with ATESS authorization are qualified for the maintenance and modification And to ensure personal safety use original accessories provided by the manufacturer only Otherwise electrical safety and EMC might not comply with the required standard Function and safety paramet...

Page 6: ...lation tools or other unnecessary items are not left inside the inverter before starting up Item 4 Maintenance notice Maintenance can only be carried out after the inverter totally discharged Product description 3 ATESS PCS100 bidirectional battery inverter is designed for energy storage system it converts DC current generated by battery bank into AC current and feed it into the load grid also it ...

Page 7: ...event dust from entering into the inverter Figure 3 3 1 Part description There are two LED indicators on the inverter which is used to display the current status of the inverter Figure 3 3 1 2 LED indicators LED Description POWER The indicator lights when power supply to the inverter is normal FAULT The indicator lights when power supply to the inverter is normal Figure 3 3 2 LED status Indicator ...

Page 8: ... eliminated 3 4 4 Permanent fault mode When the DC power system is in serious failure the inverter will immediately disconnect the AC contactor and enters into the Permanent fault mode so as to ensure the safety of the system For example inverter module failure etc please contact your local dealer or ATESS directly when inverter enters permanent fault mode repairmen on site is not allowed without ...

Page 9: ...perature range 40 55 Storage relative humidity range 5 95 Operating temperature range 25 55 Operating relative humidity range 5 95 Max altitude 2000 m 3 6 Protection Anti islanding When the local power grid shutdown due to malfunction or maintenance of equipment the inverter will be physically cut off the connection to the grid in order to protect operating personnel working in the electricity gri...

Page 10: ...et and bottom outlet Cable trenches are recommended The cable trenches are often designed and constructed by the construction side based on relevant standards with the equipment weight and dimensions required to be considered Good electrical connection is needed between different cable trenches and GND terminals Wiring specification Cables in the inverter can be classified into either power cables...

Page 11: ...pare parts required for whole machine installation Tools and spare parts required for installation is as follows Hoisting crane forklift or fork lift truck with the capacity for bearing the weight of the inverter Torque wrench Screwdriver Wire stripper Terminal crimping machine Heat dryer Megger and multimeter Before the inverter is moved to the designated place we suggest to lay the DC input cabl...

Page 12: ...inet of the equipment according to the following procedures Procedure 1 Demolish the wood side and roof of the packaged cabinet Procedure 2 Demolish the out set package material on the machine Procedure 3 Demolish the fastening screws between the machine and the pallet Demolish the front and back cover lids of the pedestal Screw off the hold down nuts at the bottom of the wood pallet Remove the sc...

Page 13: ...ils and the grid is three phase grid Meanwhile it shall be permitted by local power supply department before install Grid connected inverted power Model ATESS PCS100 Grid Voltage Limit Grid Frequency Limit 360Vac 440Vac 45Hz 55Hz 55Hz 65Hz Cable Cu Cable Diameter Requirements mm Model ATESS PCS100 3 Cable requirements Aperture DC Φ10 30N m DC Grid Phase A 2 1 input cables with each at least 70 mm ...

Page 14: ...sitive and negative with a multimeter 3 Connect the positive of the battery to the DC of DC input 4 Connect the negative of the battery to the DC of DC input 5 Please be sure that all wirings are fastened Figure 4 4 3 DC Input Wiring 4 4 4 AC side wiring CAUTION Caution risk of danger When connecting the AC grid cut off the circuit breaker at the AC side to ensure that the AC wire connecting to te...

Page 15: ...he user needs to monitor the operating status of DC power generation system we provide single machine and multi machine control programs and diversified communication interfaces for customer s selection 4 5 1 RS485 communication The inverter through RS485 tandem is connected with the PC for communication through RS485 RS232 adaptor Inside the PC a multi machine monitoring software ShineNet indepen...

Page 16: ...ion Inspection List Pilot operation 5 The chapter will introduce the procedure of pilot operation including checking battery voltage input and output connecting other preparation working 5 1 Relevant requirements Before pilot operation the installation conditions of the equipment shall be examined thoroughly in particular whether voltages at DC and AC ends are consistent with inverter s requiremen...

Page 17: ...power off In operation process of the inverter it can be powered off by clicking OFF button on the screen At this moment the inverter stops working CAUTION After manual power off the machine must be powered on manually otherwise the inverter is unable to power on 5 4 Pilot operation completion The following procedures shall be carried out after the inverter is normally in operation Procedure 1 Ins...

Page 18: ...unication state station number and system time is displayed at the top of each page of the LCD Each page has five commonly used function keys run data historical information system settings Home at the below of the page The five commonly used keys corresponding sub menu are under the button and it will be marked green after selected 6 2 1 Home page Clicking Home button in any interface will enter ...

Page 19: ... default language is Chinese Time settings system time setting if the date and time displayed on LCD is not inconsistent with the actual date and time they can be modified here Device Information This page shows the manufacturer inverter serial number hardware and software version information and the date of manufacturing Maintenance the interface requires a password to login It is for electrician...

Page 20: ...the corresponding sub menu interface The default interface is the real time data interface Insert USB Disk on the back of the LCD display and the real time operation data will be stored in the USB Disk in every minute Inverter will create a CSV format file every month in the USB disk for data storage Real time data current DC power generation parameters and real time data including the grid voltag...

Page 21: ...lt_Fault AC_UV_UnderVolt_Fault No information 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 AC_GridCurr_DcHigh_Fault AC_GridCurr_High_Fault AC_L_Curr_High_Fault AC_Overload_Fault Smoke_Alarm_Fault GFDI_HallSense_Fault GFDI_AirSwitch_Fault Inductor_Rly_Fault LVRT_Fault Module1_OverTemp_Fault Module2_OverTemp_Fault...

Page 22: ...ust screen replacement 1 The front and back cover can be seen after opening the front and back cover of the inverter 2 Open front and back dust cover from the bottom of the dust cover 3 Take away the dust screen and insert a clean one 4 Place the dust cover in the original place and fix it Figure 7 1 Dustproof device No information 85 86 87 88 89 Batt_UnderVolt_Warning AC_WU_OverVolt_Rmt_Warning A...

Page 23: ...C and DC disconnected for at least 5 minutes in order to avoid electric shock 7 2 Regular maintenance The inverter will not cause environmental pollution since the all the components meet the requirements of environmental protection According to environmental protection requirements user shall dispose the inverter in accordance with the relevant laws and regulations Appendix 8 VMAX DC absolute max...

Page 24: ...any inverter which has been subjected to Misuse abuse neglect or accident Alteration improper installation or application Unauthorized modification or attempted repairs Insufficient ventilation of the product Transport damage Breaking of the original manufacturers seal Non observance of ATESS installation and maintenance instruction Failure to observe the applicable safety regulations Power failur...

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