ATH-Heinl A31, User Manual

Page 1: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 1 USER S MANUAL A AT TH H A A3 31 1 A AT TH H A A3 34 4 ...

Page 2: ... arm 4 Technical data 4 Transport and storage 5 Unpacking of machine 5 Standort 5 Fixing 5 OPERATION 11 Safty instructions 11 Use 13 MAINTENANCE 16 Troubleshooting 16 Maintenance instruction 16 KONFIRMITÄTSERKLÄRUNG 17 SPARE PARTS 18 Spare part list A31 20 Exploded drawing A34 22 Spare part list A34 23 ATTACHEMENT 26 Pneumatic sceme 26 GARANTYKARD 27 NOTES 29 ...

Page 3: ...ES WHICH ARE RESULTING FROM NON OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS ATTENTION Follow the instructions to avoid injuries or damages TIP Gives further informations to the functions and tips for using the machine efficiently Protective clothes must be worn for all works on the described machine Name plate Note all informations regarding the tire changer into the following gaps ...

Page 4: ... A31 A34 1 Double acting pneumatic Cylinder 2 Beadholder 3 Control unit Operation 3 1 Handle to control the up and down movement of the bead holder tire support disc and bead roller only by A34 4 Tire support disc 5 Bead roller Technical data Type A31 A34 Working pressur 8 10 bar Noise level 80 dB A Weight 80 kg 100 kg 1 3 2 4 1 3 2 4 5 3 1 ...

Page 5: ...eep the packing material away from children as it could be dangerous for them Standort The machine should be kept away from flammable and explosive materials as well as from solar radiation and intensive light The machine should also be installed in a well ventilated place The tire changer must be placed on a concrete floor or similar solid flooring When selecting the place of installation besides...

Page 6: ...t and technical changes reserved Issue 08 2013 6 c Remove all parts from the installation area f e grease bucket d Put the support bar under the connection point 2 Add the main post a Fix the main plate on the maschine b Fix the post oft he assist arm on the main plate ...

Page 7: ... GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 7 3 Add arms a Mount the bend arm on the arm where control unit is add b Add the bead roller and tire support disk on the swivel part ...

Page 8: ...cal changes reserved Issue 08 2013 8 c Add both bead roller arms and secure them 4 Pneumatic connection a Remove the side wall b Cut the pneumatic line and add the T connector Now you can put the airline of the assist arm through the hole in the machine and connect to the T piece ...

Page 9: ... 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 9 c Now you can install the side wall again 5 Final step s a Check the correct position of the sliding pieces If needed the distance can adjust as following ...

Page 10: ...e fixing nut on the studs A B The clearance can be adjusting by screw in or out the studs To finish the adjustment the nuts should be fixed again By long term of using the clearance have to adjust again to secure the precise movement of arms b Before starting the operation all bolts nuts and connections have tob e checked A B ...

Page 11: ...TING OR DEMOUNTING CHECK ALL COMPONENTS THOSE MUST NOT HAVE ANY DAMAGES PAY ATTENTION TO POSSIBLE SPECIAL MOUNTING OR DEMOUNTING INSTRUCTIONS OF THE TIRE MANUFACTURER DURING OPERATION PAY ATTENTION TO DANGEROUS SITUATIONS IF THERE ARE ANY DANGERS SWITCH OFF THE MACHINE IMMEDIATELY DISCONNECT THE CURRENT SUPPLY AND THE AIR SUPPLY FOLLOWING CONTACT YOUR DISTRIBUTOR DURING MOUNTING OR DEMOUNTING OR I...

Page 12: ...d Faulty tires have to be made unusable While inflating the tire position a safety device for collecting parts which blow away Keep persons away from the danger zone On tire changers with vertical positioned tires the working with heavy weight tires e g earth mover tire molds must be made by 2 persons At tires with a diameter 1 4 m or a weight 200 kg safety devices against falling over must be use...

Page 13: ...sider 1 Demount a Breake the bead oft he tire b Adjust the clamping claws to the size of the rime f e by 20 rim adjust to 21 c Take the additional cone adaptor and place them tot he midhole oft he rim Now you can push the rim down to clamp the rim more easily d Place the bead roller and the bead holder by the edge of the rim For placing the crowbar you have to push down the bead of the rim After p...

Page 14: ...ve levered the wheel you can remove the bead holder and start to rotating in clockwise direction g Lift up the tire and demount the second bead If the tire is stuck in the rim bead you can lose it by using the tire support disk Regarding the turning of the wheel the disc will moving By some wheels it s also possible to use only the bead roller o demount the second bead Here you can mount as follow...

Page 15: ...ease on rim and wheel b Mount the downside bead as usual The bead holder can assist you in this issue c By mounting the upside bead you have to push the wheel with both bead roller and the bead holder under the duck head here you have to push the wheel on the height of the first gap inside the rim Start with the rotation of the wheel ...

Page 16: ... has to be made precautions for a reconnection by accident For bleeding the complete compressed air out of the machine press the pedal for the bead breaker several times Works on the electrical part of the machine respectively on the supply lines are only allowed to be done by technicians respectively electrically skilled persons Troubleshooting Error Reason Solution No up or down movement No comp...

Page 17: ...E 86 217 CEE 27 404 CEE 73 23 CEE EN 91 263 CEE EN 92 31 CEE EN 93 97 CEE EN 98 13 CEE D P R nr 459 DEL 24 07 96 Folgende harmonisierten Normen und Vorschriften wurden eingehalten The following harmonized standards are applied Les normes harmonisées suivantes ont été appliquées Los siguientes normas y reglamentos armonizados fuen cumplido EN 292 EN 60204 1 EN 50081 1 EN 50082 1 Hersteller Manufact...

Page 18: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 18 SPARE PARTS ...

Page 19: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 19 Exploded drawing A31 ...

Page 20: ...6 1hex nut A and B GB T 6170 2000 M8 17 0530303084 Presser arm welding SZL 22 01 07 18 022101018 Metal Braided Hose Cover 19 030303101 round nut GB T 812 1988 M30x1 5 20 0530302245 washer Ø40 x Ø31 x 3 ZL 22 01 10 21 030818002 bearing JH1 B3025 22 030303101 round nut GB T 812 1988 M30x1 5 23 0530302245 washer Ø40 x Ø31 x 3 ZL 22 01 10 24 0530303115 Arm axes DZ2 05 25 020101021 Assist Tower Bent Ar...

Page 21: ...sher GB T 95 2002 C Ø10 63 030502006 washer GB T 93 1987 C Ø10 64 030201084 SHCS GB T 70 1 2000 M10 X30 65 0530303071 Chassis Bracket Welding SZL 22 01 03 66 020203060 Fitting Ø8 Ø6 67 0510312010 A31 Left Assist Arm A31 00 Art Name Figure number SPEC 1 0520301020 Assist Tower Cylinder ZL 20 01 10 00 1 1 030301106 1hex nut A and B GB T 6170 2000 C M8 1 2 020203038 Fitting Ø6 G1 8 1 3 0530302184 Ass...

Page 22: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 22 Exploded drawing A34 ...

Page 23: ...ZL 20 01 05 24 0530302208 Assist Tower Lower Pin ZL 20 01 20 25 030501007 Washer GB T 95 2002 C Ø12 26 030604005 snap ring A type GB 894 1 86 Ø12 27 030201084 SHCS GB T 70 1 2000 M10X30 28 030502011 Washer GB T 93 1987 C 10 29 030501006 Washer GB T 95 2002 C Ø10 30 0520301030 M2 Assist Tower Cylinder M2 01 04 00 31 030501004 Washer GB T 95 2002 C Ø6 32 030201042 SHCS GB T 70 1 2000 M6X12 33 030301...

Page 24: ...01004 Washer GB T 95 2002 Ø6 11 3 020501022 O ring Ø8X1 9 11 4 030201048 SHCS GB T 70 1 2000 M6X40 11 5 020502009 Y ring Ø60 x47 x7 11 6 0530102248 Arm Lock Cylinder Piston A31 02 10 51 1 030201516 Cross recessed pan head screw GB T 818 2000 M4X30 51 2 020601081 Assist arm valve cover ZL 20W 01 02 05 51 3 020205001 Assist Arm Control Valve D4H2307 06BB 51 4 020203022 tower silencer G1 8 51 5 02020...

Page 25: ...der Plate ZL 20 01 08 1 4 020501024 O ring Ø25X2 65 1 5 020501025 O ring Ø90X2 65 1 6 0530302038 piston rod M2 02 1 7 020501027 O ring Ø14X2 4 1 8 020504006 Dustproof ring Ø35 x25 x8 1 9 0530302188 piston ZL 20 01 12 1 10 020501026 O ring Ø82 5 x5 3 1 11 030501007 washer GB T 95 2002 C Ø12 1 12 030301056 1lock nut GB T 889 1 2000 M12 1 13 0530302039 air cylinder body M2 03 1 14 0530302183 Rear Cyl...

Page 26: ...GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 26 ATTACHEMENT Pneumatic sceme 1 1 Hose 1 2 Pressure regulation valve 1 3 Hose 1 4 Valve 5x 1 5 Hose 1 6 Hose 1 7 Double acting cylinder ...

Page 27: ...tehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company AT...

Page 28: ...e stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment o...

Page 29: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 29 NOTES ...

Page 30: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 30 ...

Page 31: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 31 ...

Page 32: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 08 2013 32 ...