ATH-Heinl M32, User Manual

Page 1: ... en montageapparaat ATH M32 AT 151030 ATH M52 AT 151032 ATH M72 AT 151034 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk Oost Tel 0228 561100 Fax 0228 561112 Mail info msh equipment nl Website www msh equipment nl Taal Engels ...

Page 2: ...U US SE ER R S S M MA AN NU UA AL L A AT TH H M M3 32 2 A AT TH H M M5 52 2 A AT TH H M M7 72 2 ...

Page 3: ...onnection 11 Pneumatic connection 12 Final works 12 OPERATION 13 Operating instructions 13 General instructions 14 Bead breaking of tires 16 Clamping of tires 17 Adjustment of mounting head 18 Demounting of a tire 19 Mounting of a tire 20 Filling of a tire 22 MAINTENANCE 24 Safety regulations for oil 24 Maintenance instructions 25 Troubleshooting 26 Maintenance and service instructions 27 Disposal...

Page 4: ...AN INHE D AND UNDE TY FOR DAM MANUAL O ow the instru ns to the func ust be worn f s regarding th o remove the isprint and technic ERENT PART ERSTOOD F MAGES WH OR THE GUI uctions to avo ctions and tip for all works he tire chang name plate cal changes reser T OF THE M FROM THE O HICH ARE R LTY SAFETY oid injuries o ps for using t on the descr ger into the fo from the tire rved Issue 12 2 MACHINE O...

Page 5: ...3 Mounting head For mounting demounting of tires 4 Compressed air maintenance unit 5 Bead breaker For fixing the bead shovel 6 Bead shovel For breaking the bead off the rim 7 Foot pedal control 10 Turntable For rotating the tires 11 Clamping jaws For clamping the rim 12 Inflator For filling the tire 13 Adjustment screw for swivel arm For adjusting the arrestor for the horizontal movement of the mo...

Page 6: ...on rod For the vertical adjustment of the mounting head 3 Square rod For the horizontal adjustment of the mounting head 4 Mounting head For mounting demounting of tires 5 Mounting tower Swiveling backward 6 Turntable For rotating the tire 7 Clamping jaws For clamping the rim 8 Grease holder For storing the tire grease 9 Bead shovel For breaking the bead off the rim 10 Housing 11 Foot pedal control...

Page 7: ...ckwise 2 Press the pedal to work with the bead shovel When you release it the bead shovel goes back to the original position 3 In the first position the clamping jaws will be opened The middle position slight pressing of the pedal closes the clamping jaws and adjust it to the tire used In the last position the clamping jaws will be closed completely 4 Press the pedal so that the mounting tower swi...

Page 8: ...ocking 2 the mounting head will be fixed in the vertical movement The adjusting screw on the swivel arm 13 adjusts the distance to the rim By pressing the button 1 both the hexagon 2 and the square 3 will be fixed in the adjusted position By pulling the button the fixing will be released and the mounting head 4 can be adjusted ...

Page 9: ...f turntable Nm 1100 Revolutions of turntable rpm 7 7 14 Current supply V Hz A 380 50 16 220 50 16 Power kW 0 75 1 10 0 75 0 90 1 10 Revolutions of motor rpm 1380 1400 2800 Working pressure Bar Mpa 8 10 0 8 1 0 Noise level dB 70 dB Net weight kg 204 270 370 Gross weight kg 242 350 450 Dimensions L xW x H mm 1050 1550 x950 x1710 2170 1050 1550 x1120 1740 x1710 2170 1050 1550 x1120 1740 x1710 2170 De...

Page 10: ...attenti transported M32 M 1150 900 980 25 to he upper cov e safety bolts the machine g material of acking mater Co KG 2014 All r authorized p ng and on to the gra with the orig M52 und M7 1150 850 980 o 55 C ver of the c s to get the m from the pal f the machine rial away from rights reserved M 9 personal acc avity ginal 2 carton and m machine from let use a suit e should be s m children as isprin...

Page 11: ...g When selecting the place of installation besides the soil condition also the guidelines and instructions of the accident prevention regulations and workplace regulations must be observed When installing on an intermediate ceiling the capacity has to be checked before Generally it is recommended to ask a technical expert when installing on an intermediate ceiling It is not allowed to install the ...

Page 12: ...e for ould rotate clo wrong direc Co KG 2014 All r the intended inner of the h ocal regulatio rect current s phase 16 A 9 1 1 times ce range sures must b tion of the mo r the rotating ockwise tion change rights reserved M 11 d points with holes Put t the h the b ons must be supply see A CEE plug n s of the nomi be made otor at 400V direction of e two phases isprint and technic anchor scre the anch...

Page 13: ...nt all i nd Service in Retight all f 20 days afte Heinl GmbH C respond to th minimum pre n without pos non return va y supply to th informations nstructions m fixing screws er the first op Co KG 2014 All r he technical d ssure ssible damag alve D it i e maintenan in the chapt must be obse s for the clam peration rights reserved M 12 data ges is nce ter erved mping jaws an isprint and technic nd th...

Page 14: ... has to be checked Faulty tires have to be made unusable While inflating the tire position a safety device for collecting parts which blow away Keep persons away from the danger zone On tire changers with vertical positioned tires the working with heavy weight tires e g earth mover tire molds must be made by 2 persons At tires with a diameter 1 4 m or a weight 200 kg safety devices against falling...

Page 15: ...MUST NOT HAVE ANY DAMAGES PAY ATTENTION TO POSSIBLE SPECIAL MOUNTING OR DEMOUNTING INSTRUCTIONS OF THE TIRE MANUFACTURER DURING OPERATION PAY ATTENTION TO DANGEROUS SITUATIONS IF THERE ARE ANY DANGERS SWITCH OFF THE MACHINE IMMEDIATELY DISCONNECT THE CURRENT SUPPLY AND THE AIR SUPPLY FOLLOWING CONTACT YOUR DISTRIBUTOR DURING MOUNTING OR DEMOUNTING OR INFLATING OF TIRES OBSERVE STRICTLY THE GUIDELI...

Page 16: ...e is no drop center In some countries the sale of this type of rims is not allowed At some rims the drop center in the middle of the rim is very deep so that the tires must be pressed into very deep while mounting or demounting This increases the danger that the tire will be damaged Some tires have a pressure control system While mounting or demounting a tire this system may not be damaged ...

Page 17: ... of the outer side of the rim Lay now the pressureless wheel lateral on the special rubber pad on the machine housing With the lever the bead shovel can be put on the outer side of the tire For a damage free mounting the shovel must be positioned appr 1 cm away from the rim edge Press the pedal for the bead breaker until the tire is dismantled from the rim then IMMEDIATELY release the pedal Turn t...

Page 18: ...ing head into the highest and very back position and arrest it again At the machines M52 M72 the mounting tower must be swiveled to the back Rims with an asymmetric drop center must be positioned in that way so that the narrow rim shoulder is at the top It is recommendable to clamp light alloy rims only from outside and to use plastic braces for not damaging them Press the pedal slightly for adjus...

Page 19: ...eel for the ent of the au ce and Servic isprint and technic t way so that r as the rim e d tires an opt ping the rim s until 24 re justment to t plained in the he mounting ositioning an ng roll 3 res ch the corres g head it will At the type M e swinging ar utomatic dista ce works cal changes reser t the clampin edge touch th tional assist a and then rem espectively s he rim diame e chapter MA head...

Page 20: ...e space to th the rotatio isprint and technic use plastic br ms of light allo e German rub mped wheel y 10 cm befo on the oppo th a tire lever p center of th ng the turnta er still on the ead e bead was r remove the n until the co cal changes reser races respec oy for not dam bber industry in that way re the mount osite side of t r over the mo he rim and en ble so that th nozzle of th unning over ...

Page 21: ... tire bead o er bead nting press t back e the wheel ciation of the f the tire shou adjust the ri te the mount isprint and technic be should now er tire bead lif rim ver between t ing head over the rim the pedal for e German rub uld be chang m in that wa ting head cal changes reser w be remove ft the tire as tire and mou and start the swivelling ba bber industry ged before m y so that the rved Issu...

Page 22: ...e mountin ease note tha of the rim e rotation of n to a correc the tire isprint and technic sufficiently w ead is correc described in the rim so th er by pressin he tire bead g head at the tire op the turntable t bead run A cal changes reser with a tire be tly adjusted t the subitem hat the moun ng the corres is under the pposite of the e An inobserva rved Issue 12 2 ead lubricant to the rim Adjus...

Page 23: ...b that the tube urther mounti ng of the seco r the first bea lso be paid a g head e rotation of n to a correc the tire en the rim cla ot be more t he tire n reach 85dB isprint and technic be in the tire is in that wa ng ond bead is t ad attention to th the turntable t bead run A amping for re then 3 5 bar B A therefo cal changes reser must now be ay positioned to be made i he correct po e An inobs...

Page 24: ... The interior o ssure has to re pressure o not moved lo isprint and technic was totally co ess nflator is not ncrease it by serted again was filled with manufacture an lead to a f the tire can be checked only at a norm onger than a cal changes reser ated with lub enough to p removing the h the correct er higher wear n also be dam once a week mal tire temp an hour and n rved Issue 12 2 bricant pres...

Page 25: ...TH HINE REGUL ALLOWED T S AFTER CO works the ma nected The ac essed air out seve machine resp ectrically skil ATIONS RES Y THROUGH LECTED IMM ET INTO THE CT OF THE VAPOR ESCA NTION TO P S AS E G G CLOTHES isprint and technic HE OPERAT LARLY TO MAKE RE ONSULTING achine must b ere has to be ccident of the mach eral times pectively on t led persons PECTIVELY H A CERTIFI MEDIATELY B E GROUND OIL WITH ...

Page 26: ... the rights reserved M 25 intained and treated with g agents whic OT BE FULF machine has ction paintwo from the clam ws clamping jaw maintenance edals on the he interior of r and stopper r and gear fo V belt betwee nder for the r the clampin hanism of the nder locking he guide roll guide plates o e mounting t isprint and technic cleaned reg a cleaning a ch are harmf FILLED THE s to be remov ork ci...

Page 27: ...S NOT SWIVEL OR SWIVELS TOO SLOW Air pressure Check if the needed air pressure is connected to the machine Air lines Check if all air lines on the machine are connected correctly and that there is no leakage Regulating screws Adjust the regulating screws on the valve of the pedals respectively check those for damages Cylinder Check wear of sealing kits respectively cylinders TURNTABLE DOES NOT WOR...

Page 28: ...r 3 is driv ng you have e counter nu he screw A V belt shou ximum 8 mm fixation the c e motor has the covers h Heinl GmbH C nstructions All mainte ENANCE UN NG PRESSU sure which is ssure has to an be adjuste A ler upwards ure in the ma troller clockw you have to e oil tank 3 rdingly with a on of the oil i orking correct nto the comp he bead brea e oil quantity the regulating to be tighten ned appr...

Page 29: ...ylinder will be adjusted By tightening respectively loosening the nut A the automatic distance to the rim will be adjusted SWIVELLING SPEED By opening respectively closing the valves A B the swivelling speed forward or backward can be adjusted CLEANING OF VALVE BLOCK Disconnect the air lines H from the valve block V Clean the valve block V with compressed air possibly it must be changed Clean the ...

Page 30: ...e into a l filler easily w the oil filler ble and trans il it reach the ne end of the e hose out ag um 25 mm y refill oil acco Heinl GmbH C TMENT w 1 on the ly loosening of the mount e bead guide 6 7 mm T ke sure that w 1 are fast LLING OF GE position so t r cap 3 sparent hose e bottom of th e hose shut s gain Thereby ordingly Co KG 2014 All r mounting he of both ting head to t e 4 overlap The rol...

Page 31: ...nd supply lines Remove all non metallic material and store it according to the local regulations Remove the oil of the machine and store it accoriding to the local regulations Dispose all metallic materials The machine contains some substances which pollute the environment and are dangerous for the human body if they are not handled correctly ...

Page 32: ...senberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad SGS Supervice Gözetme Etüd Kontrol Servisleri A S Baglar Max Osmanpasa Cad No 95 Is Istanbul Plaza A Girisi Günesli 34209 Istanbul TURKEY Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos TCF MD 14...

Page 33: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 32 SPARE PARTS LIST ...

Page 34: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 33 Housing ...

Page 35: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 34 Mounting tower M32 ...

Page 36: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 35 Mounting tower M52 and M72 ...

Page 37: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 36 Turntable M32 and M52 ...

Page 38: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 37 Turntable M72 ...

Page 39: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 38 Bead breaker ...

Page 40: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 39 Motor ...

Page 41: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 40 Pedal unit M32 ...

Page 42: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 41 Pedal unit M52 and M72 ...

Page 43: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 42 Maintenance unit and filling device ...

Page 44: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 43 APPENDIX Pneumatic diagram M32 ...

Page 45: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 44 Pneumatic diagram M52 M72 ...

Page 46: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 45 Elektric diagram 220V ...

Page 47: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 46 Elektric diagram 380V ...

Page 48: ...ung entstehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the co...

Page 49: ...e stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment o...

Page 50: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 49 NOTES ...

Page 51: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 50 ...

Page 52: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 51 ...

Page 53: ... Copyright by ATH Heinl GmbH Co KG 2014 All rights reserved Misprint and technical changes reserved Issue 12 2014 52 ...