ATH W102, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS ATH W102 ...

Page 2: ...3 0 OPERATION 24 3 1 Operating Instructions 24 3 2 Basic Information 25 4 0 MAINTENANCE 26 4 1 Consumables for installation maintenance and servicing 26 4 2 Safety Regulations for Oil 27 4 3 Notes 27 4 4 Maintenance or Service Plan 28 4 5 Troubleshooting Error Display and Solutions 28 4 6 Maintenance and Service Instructions 30 4 7 Disposal 31 5 0 EG EU KONFORMITÄTSERKLÄRUNG EC EU DECLARATION OF C...

Page 3: ...GRAL PART OF THE MACHINE THEY MUST BE READ AND UNDERSTOOD BY THE USER NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS WARNING Follow the instructions to prevent injury or damage TIP Provides more information on functionality and tips for using the device efficiently Appropriate protective clothing must be worn for all work on ...

Page 4: ...einl GmbH CO KG 4 1 2 Description 1 Handwheel for lifting and lowering the balancing machine 2 Handle for operating the balancing machine 3 Display 4 Keypad 5 Weight storage 6 Brake lever 7 Main switch with emergency stop function for switching the balancing machine on and off 8 Housing 9 Arm 10 Fixing screws 7 2 1 8 3 5 9 6 4 10 ...

Page 5: ...sprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 5 1 Display INTERNAL imbalance 2 Display EXTERNAL imbalance 3 Display position of the INTERNAL imbalance 4 Display position of the EXTERNAL imbalance 5 Display mode 1 3 4 2 5 ...

Page 6: ...eserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 6 Distance between rim and machine Rim width Rim diameter Selecting the balancing type Button Button for fine display Selection button Button Only operate the buttons with your fingers Under no circumstances should sharp objects be used ...

Page 7: ... mode 1 3 2 Wheel assembly Select the correct cone to centre the wheel on the balancing flange As shown below the following options are available for mounting the wheel The first way of mounting a wheel is shown opposite With this method the wheel rim is stretched onto the balancing shaft from the exterior using a cone If you are using the largest cone the extension piece for the clamping cone mus...

Page 8: ...nd the wheel on the ground in an upright position vertically and move the balancing machine so that the balancing shaft is guided into the centre hole on the rim Insert the balancing machine into the rim until the clamping cone and or clamping cone extension is touching the rim Now position the cone from the outside and secure it against falling off using the clamping nut ...

Page 9: ...3 Manufacturer ATH Heinl GmbH CO KG 9 If the rim is not precisely centred on the shaft the height can be adjusted by turning the handwheel The rim can then be clamped TIP Turn the wheel counterclockwise while holding the rapid clamping nut in place The weight of the wheel will be evenly distributed on the cone ...

Page 10: ...echnical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 10 The balancing unit and the wheel can then be lifted This should be about 2 cm above the ground You can then secure the balancing machine against rolling using the adjusting screws on the base frame ...

Page 11: ... wheel rim The balancing weights are positioned centrally on the wheel rim ALU 1 These functions calculate the radial and lateral run out of an aluminium wheel rim The balancing weights are positioned at pre defined points ALU 2 These functions calculate the radial and lateral run out of an aluminium wheel rim The balancing weights are positioned at pre defined points ALU3 These functions calculat...

Page 12: ...served As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 12 1 3 5 Entry of the tyre sizes a Wheel data and entries for calculating the imbalance The following data must be recorded for balancing A Distance between wheel and machine L Rim width D Rim diameter Input using the appropriate buttons ...

Page 13: ... display after the balancing process The braking process can now be initiated Now turn the wheel until the respective diodes all light up Position the balancing weight on the rim at the 12 o clock position 1 4 Technical Data Maximum wheel weight 200 kg Rim diameter 12 24 inches Rim width 4 15 inches Maximum wheel diameter 1 200 mm Balancing accuracy in car mode 1 g 0 1 ounce Balancing accuracy in ...

Page 14: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 14 1 5 Scale Drawing 800 mm 1330 mm 1700 mm ...

Page 15: ...oved company or facility 2 1 Transport Storage Conditions When transporting and positioning the machine always use suitable lifting and material handling equipment and consider the machine s centre of gravity The machine should only be transported with the original packaging Data Width 950 mm Length 1 150 mm Height 980 mm Storage temperature 10 to 50 C 2 2 Unpacking the machine Remove the top cove...

Page 16: ...bration balancing weight 100 g Lorry calibration balancing weight 200 g Weight pliers Hexagon key 6 mm Balancing shaft Ø 40 mm x 140 mm Cone 45 75 Cone 72 103 Cone 100 150 Cone 145 170 Cone 165 215 Package 2 36 x 47 x 10 5 cm Double cone 198 225 270 287 To be used with clamping cone extension located on the wheel balancing machine Package 3 60 5 x 43 5 x 7 cm Rim gauge Measurement range 3 18 inche...

Page 17: ...nspection when mounting on floor coverings The machine should only be mounted and used within closed rooms It has no corresponding safety features e g IP protection galvanised design etc Temperature 4 40 C Sea level 1500 m Humidity 50 at 40 C 90 at 20 C 2 5 Fixing General and local regulations must be observed Therefore these steps should only be carried out by a trained professional The machine m...

Page 18: ...ce unit must be set correctly and checked The compressed air maintenance unit must be serviced at regular intervals The maximum or minimum pressure ensures perfect functioning without any damage 2 8 Hydraulic Connection Before the system is put into operation or operated for the first time with oil the following must be observed with regard to the optimal trouble free and almost air free functioni...

Page 19: ...owing work Incorrect installation and settings lead to exclusion of liability and warranty Partly pre assembled machines must be checked introduced and approved by a competent person before commissioning Machine assembly must be carried out by a qualified and competent person 2 9 1 Assembling the balancing shaft Clean the entry point before assembling the balancing shaft Position the balancing sha...

Page 20: ...you must press the key combination shown opposite 1 First the F button and then the R button 2 The CAL CAL displays will appear and the indicator lights flash 3 Only release the buttons when the indicator lights are illuminated constantly The first pass can then be started by turning the wheel Manual turning can be stopped as soon as the display shows run The machine will then measure the wheel im...

Page 21: ... can then be started by turning the wheel Manual turning can be stopped as soon as the display shows run The machine will then measure the wheel imbalance The display shown opposite appears after the balancing process and shows the correct calibration The braking process can now be initiated Calibrating the weight sensors lorry The machine MUST be calibrated at a minimum before the season or after...

Page 22: ...buttons when the indicator lights are illuminated constantly The first pass can then be started by turning the wheel Manual turning can be stopped as soon as the display shows run The machine will then measure the wheel imbalance The display shown opposite appears after the balancing process The braking process can now be initiated Attach the calibration weight 200 g to the inside of the wheel rim...

Page 23: ... pass can then be started by turning the wheel Manual turning can be stopped as soon as the display shows run The machine will then measure the wheel imbalance The display shown opposite appears after the balancing process and shows the correct calibration The braking process can now be initiated 2 10 Completion of Work Before commissioning check all fastening screws electrical pneumatic and hydra...

Page 24: ...ting the tyre set up a guard to catch any flying parts Keep people out of the danger area Tyre filling must be monitored and the maximum permissible assembly air pressures must not be exceeded Only operate motor driven wheel balancers with a protective hood For large wheels of trucks and self driving machines On machines with vertical wheels work with heavy tyres for example EM tyres must be carri...

Page 25: ...l components for damage If necessary observe special manufacturer instructions for mounting or dismounting of vehicle specific work An important part of the guarantee warranty is fulfilment of the maintenance plan This includes in particular ensuring cleanliness corrosion protection checks and repairing damages immediately if required During operation attention should always be paid to hazards As ...

Page 26: ...46 e g Eni PRECIS HVLP D Winter under 10 HVLP D 32 e g Eni PRECIS HVLP D Minimum requirement especially for 2 post lifts Eni PRECIS HVLP D Item No 00067218 Summer 15 to 45 HVLP D 32 e g Eni PRECIS HVLP D Winter under 10 HVLP D 22 e g Eni PRECIS HVLP D Preservative for ropes welds screws corners edges and cavities Minimum requirement Petec spray translucent 500 ml Item No 73550 Petec wall inlet tra...

Page 27: ...tic Sealant 500 ml 4 2 Safety Regulations for Oil Always observe the legal requirements or regulations for handling used oil Always dispose of used oil through a certified organisation In the case of leaks oil must be collected immediately with binders or trays so that it cannot penetrate into the soil Avoid any skin contact with the oil Do not allow oil vapours to escape into the atmosphere Oil i...

Page 28: ...X Check wear parts X Check fluids level wear contamination quality X Check and lubricate sliding surfaces X Remove any dirt inside X Clean and check electrical components X Check motor and transmission for function and wear X Check welds and construction X Visual inspection according to inspection plan X 4 5 Troubleshooting Error Display and Solutions The balancing computer may display the followi...

Page 29: ...Engine does not or only sporadically brakes Brake resistor defective or not connected Check brake resistor or connection Motor makes noises Brake resistor defective or not connected Check brake resistor or connection Damaged motherboard Contact ATH service The condenser is defective or not connected Check condenser or connection Building circuit breaker blows Main machine switch is not connected c...

Page 30: ... data The working pressure can be adjusted with a pressure regulator A Pull the pressure regulator upwards to make adjustments Turn the knob clockwise to increase the pressure in the machine turn it counter clockwise to decrease OILER Check the oil level in the oil reservoir 3 Remove the oil reservoir Now refill the tank with a pneumatic oil with a viscosity of SAE20 Check the injection quantity o...

Page 31: ...not move to the side 6 Remount the cover Changing the fuses 1 Carefully remove the cover weight storage 2 Remove the fuse from the electricity supply board 3 Swap the old fuse for a new fuse ensuring that the ratings of the fuses are the same If the problem persists please contact the service team 4 7 Disposal Remove the air and power supply Remove all non metallic substances and store them in acc...

Page 32: ... Safety and Health regulations of the of Directive 2000 60 EC and the harmonized standards listed below Beschreibung der Maschine Descriptions of the machine Rad Wuchtmaschine Wheel balancer Typbezeichnung Model name ATH W102 Der oben beschriebene Gegenstand der Erklärung erfüllt die folgenden einschlägigen Harmonisierungs Rechtsvorschriften der Union The object of the declaration described above ...

Page 33: ...hts reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 33 6 0 APPENDIX 6 1 Pneumatic circuit diagram Not relevant 6 2 Electric circuit diagram Not relevant 6 3 Hydraulic circuit diagram Not relevant ...

Page 34: ...cription of required spare parts Spare part Item number Amount IMPORTANT Damage resulting from improper handling lack of maintenance or mechanical damage is not covered by the warranty For systems that have not been installed by an ATH approved installer the warranty is limited to the provision of the necessary spare parts Transport damages Visible defect visible transport damage note on freight f...

Page 35: ...follow the instructions in this manual and or other accompanying instructions Normal wear and tear on parts requiring service to keep the product in safe working condition Any component that has been damaged during transport Other components that have not been explicitly listed but are considered to be general consumables Water damage caused by e g rain excessive humidity corrosive environments or...

Page 36: ...n regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility In the case of changes or extensions to the product type an additional inspection book must be maintained and accepted Scope of Inspection In addition to perfect function cleanliness and maintenance requirements it is vital that the safety releva...

Page 37: ... The warranty is only valid in conjunction with compliance and evidence of proper assembly handover and if necessary training as well as yearly maintenance carried out by an expert authorised by the manufacturer The interval between services must not exceed 12 months In case of non standard use or multi shift or seasonal use a bi annual inspection and maintenance must be arranged Warranty claims a...

Page 38: ...n Condition aggregate Condition drive Condition motor Condition transmission Condition cylinder Condition valve Condition electrical control Condition electric buttons Condition electric switches Condition electric lines Condition hydraulic lines Condition hydraulic screws Condition pneumatic lines Condition pneumatic screws Condition tightness Condition bolts and bearings Condition consumables Co...

Page 39: ...____________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns ar...

Page 40: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 41: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 42: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 43: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 43 9 0 SPARE PART BOOK ...

Page 44: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 44 Gehäuse Chassis ...

Page 45: ... Ø90 1 16 RRS2001 021301011 Rändelschraube M18x140 Fixing screw M18x140 2 17 RGR0002 0530203650 Grundrahmen Chassis 1 18 RFR0002 0530216273 Front Rad Front wheel 2 19 RAR0002 0530216274 Achse für Front Rad Axle for front wheel 2 20 030604003 Sprengring 10 Circlip 10 4 21 030201046 Innen Sechskant Schraube M6x30 Hexagon socket screw M6x30 3 22 030201046 Innen Sechskant Schraube M6x30 Hexagon socket...

Page 46: ... M3X25 4 3 030502001 Federring 3 Spring washer 3 4 4 030301101 Sechskant Mutter M3 Hex nut M3 12 5 RKP1097 0530211300 Kunststoffplatte Display Folie Panel 1 6 RSP0176 021003023 Steuerplatine Control board 1 7 RGP0712 020602081 Grundplatte Display Display main plate 1 8 RTP0173 021101035 Tastenplatine Keyboard 1 9 030301101 Sechskant Mutter M3 Hex nut M3 6 10 030502001 Federring 3 Spring washer 3 6...

Page 47: ...04 Federring 6 Springring 6 4 4 030201337 Kreuzschrauben M4X16 Cross screw M4X16 4 5 030101022 Sechskant Schraube M6x16 Hex bolt M6x16 4 6 030301106 Sechskant Mutter M8 Hex nut M8 4 7 RTR0174 020404006 Transformator 220V 9V 25W Transformer 220V 9V 25W 1 8 RGP1110 0530216268 Grundplatte Main plate 1 9 030201614 Kreuzschraube Senkkopf M3X25 Countersunk cross screw M3X25 5 10 0530206056 Hitzeschild H...

Page 48: ...g Gearbox cover 1 13 RSS0009 030201067 Innen Sechskant Schraube M8x40 Hexagon socket screw M8x40 1 14 RAS0024 0530216276 Anschlussstück Connector 1 15 030501005 Beilagscheibe 8 Washer 8 1 16 030301054 Selbstsichernde Mutter M8 Selflocking nut M8 1 17 030301054 Selbstsichernde Mutter M8 Selflocking nut M8 1 18 030501005 Beilagscheibe 8 Washer 8 1 19 030201066 Innen Sechskant Schraube M8x35 Hexagon ...

Page 49: ...01053 Selbstsichernde Mutter M6 Selflocking nut M6 1 8 030201045 Innen Sechskant Schraube M6X25 Hexagon socket screw M6X25 1 9 030201044 Innen Sechskant Schraube M6X20 Hexagon socket screw M6X20 2 10 RBB0007 0530202252 Bremsbacke Brake pad 1 11 030501004 Beilagscheibe 6 Washer 6 2 12 030502004 Federring 6 Spring Washer 6 2 13 030301002 Sechskant Mutter M8 Hex nut M8 1 14 030502005 Federring 8 Spri...

Page 50: ...rew M4x12 4 3 RZS0001 0530207008 Zahnscheibe 32T Tooth disc 32T 1 4 030201044 Innen Sechskant Schraube M6x20 Hexagon socket screw M6x20 3 5 RAL0003 0530207098 Abdeckung für Lager Cover for bearings 1 6 RRL0001 030802053 Rillenkugellager 6007 Ball bearing 6007 1 7 RNM0002 030303106 Nutmutter M35x1 5 Locknut M35x1 5 1 8 RRL0002 030802002 Rillenkugellager 6006 Ball bearing 6006 1 9 030604023 Sprengri...

Page 51: ...02079 Spannstift Ø4X30 Tension pin Ø4X30 1 3 RMS0007 0530204001 Messstab Measuring rod 1 4 RFE0001 020601009 Führungselement kurz Short guide element 1 5 030604018 Sprengring Ø25 Circlip Ø25 2 6 0530214002 Mutter Nut 1 7 RBA0014 0530214001 Führungselement mit Gewinde Threted guide element 1 8 RMF0001 0520204140 Messfinger kpl Measuring arm 1 9 RFE0002 030902079 Führungselement lang Long guide elem...

Page 52: ...ter M10 Hex nut M10 5 2 0530207043 Beilagscheibe Washer 2 4 RAA0011 0530207097 Aufnahmeachse Piezoaufnahme Pressure sensor horizontal Ø10 1 5 RGS0005 0530207096 Gewindestift Piezoaufnahme Support axle 1 3 RPA0131 021006032 Piezo Sensor horizontal Ø10 Threaded pin 1 6 021006033 Piezo Sensor vertikal Ø10 Pressure sensor vertical Ø10 1 7 020402015 Zuleitung 3x0 75mm x1 5m Supply line 3x0 75mm x1 5m 1...

Page 53: ...chskant Schraube M4x8 Hexagon socket screw M4x8 2 2 030502002 Federring 4 Spring washer 4 2 3 030501002 Beilagscheibe 4 Washer 4 2 4 RRP0001 021003002 Rotationsplaine 32T Light barrier 32T 1 5 030301101 Sechskant Mutter M3 Hex nut M3 2 6 030502001 Federring 3 Spring Washer 3 2 7 030501001 Beilagscheibe 3 Washer 3 2 8 RAR0001 0530207103 Aufnahme für Rotationsplatine Photocell support 1 9 030201265 ...

Page 54: ...g 8 022102017 Auswuchtgewicht 300g Counter weight 300g 9 022102018 Auswuchtgewicht 350g Counter weight 350g 10 022102019 Auswuchtgewicht 400g Counter weight 400g 11 022102020 Auswuchtgewicht 450g Counter weight 450g 12 022102021 Auswuchtgewicht 500g Counter weight 500g 13 RGZ0057 022102005 Gewichtszange Counter weight plier 1 14 RDR0099 05020070018 Distanzring Spacer ring 1 15 RKO0100 05020010017 ...

Page 55: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 55 10 0 NOTIZEN ...

Page 56: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 03 Manufacturer ATH Heinl GmbH CO KG 56 ...