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www.atkinsonelectronics.com

                                                                                                   Circuit Board Division 

800.261.3602 

 

Revised 07/18

 

 

Power Up Initialization Routine 

Now that the installation of the SunExplorer III controller is complete, re-insert the fuse into the 
battery fuse holder to power the controller.  If Powering up for the first time after installation or 
after replacing a battery, the SunExplorer III runs thru the following sequence:  PV panels are still 
covered from installation process. 

 

1.

 

When first powered the SunExplorer III display will indicate 88.8 and back light will turn on.  
The display will indicate the following, each for 3 seconds,: 

 

The software revision................. “1.2" 

 

The rated system voltage….........“12" 

 

The rated maximum current......“35" 

 

2.

 

The controller will then cycle thru the seven display positions, lighting the corresponding 
LEDs, displaying eleven readings, each for 3 seconds. 

 

Battery % remaining …….......... “100" % (Actual reading) 

 

Battery voltage.............................. “12.9" V (Actual reading) 

 

Battery type / Temperature 

“FL.F”   (Flooded Battery……...Fahrenheit temperature scale) 
“GL.C”  (Gel Battery................... Celsius temperature scale) 
“AG.F”  (AGM Battery………..... Fahrenheit temperature scale) 
Battery Temperature “77”F (Displays actual temperature, if temperature sensor is 
connected) 

 

Solar Voltage “LPu” (Low PV voltage, panels are still covered or its night time) 
(example “19.5" V, if panels are uncovered and its day time) 

 

Solar Charge Amps........................“0.0" (Still in night mode) 
(example “25.0" Amp, if panels are uncovered) 

 

Solar Charge Amp Hours “ 0.0" (unit has begun to charge) 

 

LED Charge Status: 

LED GREEN night mode.........................“n_c” 
Blinks RED bulk charge.........................“bch” 
Blinks RED absorption charge……....“Ach” 
Blinks GREEN float charge..................“Fch” 
Blinks GREEN auto boost enabled...“AbE” 
Blinks ORANGE Equalization.............“Ech” 
Blinks RED Soft charge.........................“Sch” 

 

Once  the  controller  has  run  thru  the  power  up  sequence,  the  controller  will  return  to  normal 
mode, returning to battery % remaining position, displaying the charge of the battery,  and will 
blink the LED once every 10 seconds, indicating it in night mode (solar panels are still covered).  
Now remove the blanket or material covering the solar panels.  If the panel voltage is greater than 
16.0VDC the charge controller will enter the bulk charge stage, causing the charge status LED to 
lite red and blink if in soft charge or be solid for bulk charge.  The back light will be lit for 30 seconds 
and then turn off and the battery % remaining reading will still be indicated on the LCD display.  

11 

Summary of Contents for SUNEXPLORER III Series

Page 1: ...35Amp Solar MPT PWM Charge Controller and Display Part SEDCM SUNEXPLORER III Manufactured by Atkinson Electronics Inc ...

Page 2: ...age Description 5 Wiring Diagram 6 Choosing a Mounting Location 7 Installation Instructions 8 Battery Type Temperature Scale Set Up Instructions 9 Mounting Instructions 10 Power Up Initializations Routine 11 LED Indication 12 User Select Button Installations 13 Trouble Shooting Tips 14 Fault Indications Cleaning Tips 13 Appendix A 16 Appendix B 17 Limited Warranty 18 Appendix C 19 ...

Page 3: ...www atkinsonelectronics com Circuit Board Division 800 261 3602 Revised 07 18 Diagrams FRONT SIDE BACK SIDE 1 ...

Page 4: ...tery voltage dropping below 13 0V while in float stage for 5 minutes ORANGE Equalization Charge BACK SIDE OF CONTROLLER DISPLAYS MICRO PROCESSOR Microprocessor controls all displays and read out functions 4 MOUNTING BRACKET SCREWS Bracket clamps the wall paneling between face plate and brackets no screw to come loose MOUNTING OPENING SIZE Minimum opening size is 4 10 x 3 40 0 10 Maximum opening si...

Page 5: ...de Current Draw 35mA with back light on Display 3 digit LCD to 999 or 99 9 with decimal 0 5 character height Battery Percent 12 8V 100 12 55V 75 12 4V 50 Remaining 11 75V 25 10 5V 0 Low Battery Detects low battery 11 8V Battery Type Wet AGM Sealed Gel default is wet battery Temp Sensors LM335T PT Required for temperature compensation Available in 96 or 192 wire lengths Temperature Compensation 24m...

Page 6: ...n the battery voltage before it started charging Once it completes the absorption phase it then drops into the float stage maintaining the battery voltage at 13 7V by adjusting its PWM algorithm to compensate for varying solar sunny cloudy and DC load conditions to maintain float voltage If solar or load conditions are such that the battery voltage is pulled below 13 0VDC for more than 10 minutes ...

Page 7: ...d below 12 0VDC the controller will automatically run the equalization stage to bring the internal cells of the batteries to an equal state and reverse the loss of capacity to being discharged below 12 0VDC once every 28 days Stage 5 Float Charge The Batteries are fully charged at this point and are maintained at a safe voltage level During the float charge the controller is constantly adjusting i...

Page 8: ...www atkinsonelectronics com Circuit Board Division 800 261 3602 Revised 07 18 Wiring Diagram 6 ...

Page 9: ...ays wear protective eye wear and appropriate clothing observe all safety precautions of the battery manufacturer When batteries are charging they produce hydrogen gas which is highly explosive Avoid any sparks or open flame when charging Always cover the solar panels with a thick cloth or blanket to block out ALL light before connecting the panel wiring to the charge controller Avoid accidental sh...

Page 10: ...imum Cable Length from solar panels to battery bank 4 If possible use red and black cables or mark both ends of each cable with colored tape to indicate which cable is positive and negative to avoid possibly hooking the cables up backwards and damaging the controller 5 Run the wires from the solar panels and the batteries to the location of where the SunExplorer III controller will be mounted If a...

Page 11: ...GM cell It will show each for 5 seconds 4 When the display is showing correct battery type press and hold the select button for 5 seconds this stores the battery type the left two characters stop flashing and the right character will begin flashing and alternate between the two temperature scales F Fahrenheit and C Celsius 5 When it shows the temperature scale you want press and hold the select bu...

Page 12: ...ng bracket into the opening adjust the face plate to be parallel to the wall surface 3 Center the controller in the opening against the wall using a Philips screw driver tighten each screw 10 to 14 full turns This brings the mounting clip evenly toward the wall and face plate 4 Adjust each screw until it comes in contact with the wall Readjust the face plate if needed to align or center it in the ...

Page 13: ...ale Battery Temperature 77 F Displays actual temperature if temperature sensor is connected Solar Voltage LPu Low PV voltage panels are still covered or its night time example 19 5 V if panels are uncovered and its day time Solar Charge Amps 0 0 Still in night mode example 25 0 Amp if panels are uncovered Solar Charge Amp Hours 0 0 unit has begun to charge LED Charge Status LED GREEN night mode n_...

Page 14: ... charge stage lighting the charge status LED red When the battery has charged to the bulk absorption voltage threshold the controller enters the absorption charge stage charge status LED remains red If you scroll down to the charge status position the LED will blink red and LCD displays Ach Once the absorption time has been satisfied the controller enters the Float stage If the controller is in th...

Page 15: ...ck display from timing out and reverting to battery remaining advance display to desired position then press and hold the button until the display flashes approximately 3 seconds ii Release the button when the display starts flashing it will remain indefinitely in that reading or until the select button is pressed again iii Advancing to the next reading cancels the lock mode iv Low battery voltage...

Page 16: ...r III s display scroll down to Solar panel voltage if the solar panel voltage is less than the minimum required voltage to charge the batteries it will display Lpu low panel voltage Check to see if something is covering or blocking the sun light from reaching the solar panels Check to make sure the panels are not too dirty to supply a high enough voltage for the controller to go into charge mode I...

Page 17: ... to prevent further heating of the batteries Once the battery temperature drops below 125 degrees F the SunExplorer III will regulate the charge to keep the battery s temperature from increasing Once the temperature has dropped enough to resume normal PWM charge rate the display will stop flashing Cleaning Tips Warnings Do not spray water or cleaning solution directly on the face plate or LCD of t...

Page 18: ...3 150watt panels Imp 8 5Amps ea Total Imp 25 4Amps Recommended fuse or circuit breaker size 30 Amps In line Fuse examples Resettable or Blade type Bussman Maxi in line fuse holder Part number HHX 6 Awg wire Bussman Maxi Fuse Available in 20 25 30 35 40 50 Amps Part number CB185 XX XX Amp rating Bussman Resettable Circuit Breaker Available in 20 25 30 35 40 50 Amps XX AMP rating Automotive Audio Re...

Page 19: ...www atkinsonelectronics com Circuit Board Division 800 261 3602 Revised 07 18 Appendix B Amp Verses Wire Gauge Chart ...

Page 20: ...www atkinsonelectronics com Circuit Board Division 800 261 3602 Revised 07 18 17 ...

Page 21: ...date of shipment by Atkinson Electronics Inc or its authorized distributors to the original customer Atkinson Electronics Inc will repair or replace at our option any defective products provided that our inspection discloses that such defects developed under normal and proper use This warranty does not extend to goods subjected to misuse neglect accident or improper installation or to maintenance ...

Page 22: ...www atkinsonelectronics com Circuit Board Division 800 261 3602 Revised 07 18 Appendix C Cut Out Template 19 ...

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