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Technical Manual & Parts Lists

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corner sewing. This setting ensures that the mattress is tight
against the Backstop before the mattress is rotated.

After the

Edge To Corner Stitch Count

is reached, the head

switches to a corner sew speed (low), the conveyor moves
forward at low speed and the Rotate arm turns on in a forward
medium speed. Everything stops if the operator releases the sew
pedal.

Once the Rotate Arm Low Speed Sensor is reached, the Rotate
Arm switches into a forward low speed until the Rotate Arm
Out Sensor is reached which automatically sends the Rotate
Arm home.
The Rotate Arm then goes toward home in a reverse high speed for the length of the

Rotate Arm

Reverse High On Time

setting. As the Rotate Arm starts home, the

Backstop Return Delay

is also

turned on which delays the timing of when the Backstop transfer cylinder is sent home. This setting
delays the Backstop from going home until it is clear of the mattress.

Once the

Rotate Arm Reverse High On Time

setting is reached. The arm is then switched into reverse

low speed. The arm continues to move in reverse low speed until the Rotate Arm Home Sensor is
reached. The

Rotate Arm Home Stop Delay

then starts which allows for adjusting the arm to stop

parallel to the conveyor. Sewing resumes at high speed once the Rotate Arm Home Sensor is reached.

After all 4 corners are sewn and the binding is overlapped and finished off, the operator sews off the
mattress and trims the thread with scissors.

The operator then pushes the Mattress Flip Cycle button to start the flipping cycle.
The first thing that happens during the flip cycle is the head push plate cylinder extends which pushes
the mattress away from the head for flipping. Once the head push plate out sensor is reached, the
conveyor turns on to move the mattress toward the mattress flipper.

If the

Mattress Flip Location

setting is set to "0" (infeed) the conveyor moves the mattress in the

reverse direction toward the Mattress Flipper. If the Setting is set to "1" (outfeed) the conveyor waits
until the Backstop is raised and then the conveyor moves the mattress in the forward direction toward
the Mattress Flipper.

The Mattress Flip Eye detects the end of the mattress and
turns on the

Edge to Mattress Flip delay

. If the Flip Eye

does not see the mattress within 5 seconds, the conveyor
turns off.

After the

Edge to Mattress Flip Delay

is reached the

Mattress Flip Lift solenoid turns on which extends the
mattress flip lift cylinders. The Mattress Flip Lift sensor is
then reached approx. half way up on the lift cylinders,
which turns on the Mattress Flip Pivot solenoid and the

Mattress Flip Pivot On Time

setting. Once the

Mattress

Flip

Pivot On Time

setting times out, the Mattress flip

pivot and lift cylinders retract and the conveyor turns off.

From

the

library

of:

Diamond

Needle

Corp

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Summary of Contents for 1315A

Page 1: ...Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 1315A Revision 3 1 Updated Aug 29 2012 From the library of Diamond Needle Corp ...

Page 2: ...From the library of Diamond Needle Corp ...

Page 3: ...ls Patents Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U S Patent or other corresponding foreign patent This equipment is manufactured under one or more of the following patents 4 280 421 4 432 294 4 466 367 4 644 883 5 134 947 5 159 889 5 203 270 5 373 798 5 437 238 5 522 332 5 524 563 5 562 060 5 634 418 5 647 293 5 657 711 5...

Page 4: ... 14 Weekly 14 Monthly 14 Electric Eye Sensor Adjustment 15 Reflective Tape Maintenance 15 Efka Parameter Settings Sewing Head Motor 16 Programming Instructions 16 To Perform Master Reset of Parameters 16 Programming ACTech SCL SCM Drive 17 Conveyor Motor Parameter Menu 18 Rotate Arm Motor Parameter Menu 20 Speed Setting Controls 22 Side Sewing Speed Controls 22 Corner Sewing Speed Controls 22 Auxi...

Page 5: ...izing the Feed Dog 32 Setting the Height of the Feed Dog 32 Timing the Feed Lift Eccentric 33 Needle Bar Positioning 33 Positioning the Loop Deflectors 33 Setting the Distance from the Looper to the Needle 34 Sidewise Setting 34 Lengthwise Setting Setting the Height of the Needle Bar 34 Timing Looper Driving Crank 35 Setting the Needle Guards 35 Positioning Spreader 36 Sidewise and Height Setting ...

Page 6: ...1315100 Sew Head Assembly 71 1315115 Arm Gearbox Assembly 73 1315200 Column Assembly 75 1315300 Console Assembly 77 1315327 Lift Platform Assembly 79 1315400 Flipper Assembly 81 1315430 Pneumatic Panel 82 1315595 Head Pusher Assembly 83 1315575 Tape Roll Holder 84 1315450 Tape Guide Assembly 85 1315479 Air Jet Assembly Right Side 86 1315483 Air Jet Assembly Left Side 87 1315498 Push Plate Assembly...

Page 7: ...nded spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause damage to other pr...

Page 8: ... is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly qualified engineer T...

Page 9: ...served in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized person before resuming o...

Page 10: ...soever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy access to the nearest e...

Page 11: ...e switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from injury caused by unexpe...

Page 12: ... machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport vehicles hoisting gear...

Page 13: ...osive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instruction Manual for carryin...

Page 14: ...e electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned off and marked by a w...

Page 15: ... It is also the owner s responsibility to make certain that the operator is a qualified and physically able individual properly trained in the operation of this equipment Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable ALWAYS keep safety shields and c...

Page 16: ...Technical Manual Parts Lists 10 Component Identification From the library of Diamond Needle Corp ...

Page 17: ...at a slower speed The High Speed Sew pedal runs the sewing head at high speed and the conveyor moves forward at medium sew speed The Head Platform Up and Down pedals are used to adjust the height of the sewing head and operator to the thickness of mattress being sewn There are three speed pots located on the side of the sewing head console Side Speed Corner Speed and Conveyor Speed The Side Speed ...

Page 18: ...sor is reached After all 4 corners are sewn and the binding is overlapped and finished off the operator sews off the mattress and trims the thread with scissors The operator then pushes the Mattress Flip Cycle button to start the flipping cycle The first thing that happens during the flip cycle is the head push plate cylinder extends which pushes the mattress away from the head for flipping Once t...

Page 19: ... the Push plate transfer 2 cylinder retracts until the Push plate transfer 2 retract sensor is true The Push plate lift cylinders are now retracted to lower the Push plate tray The operator is now ready to sew the other side of the mattress Notes 1 There is also a Manual Corner Sew Mode setting that can be enabled If this setting is enabled it allows the operator to choose when to rotate for corne...

Page 20: ...normal needle up lockstitch heads position after full heal back but stops at needle top dead center to allow more room for loading thicker material General Machine Maintenance Daily Clean machine at the end of every shift Clean lint etc from the looper area on the sewing head Remove any threads wrapped around moving parts Wipe all photo eye lenses with a clean nonabrasive dry cloth Use a blow off ...

Page 21: ...turn the GAIN screw counter clockwise until the red LED indicator is off Then turn the GAIN screw clockwise until the LED indicator comes on Then turn the GAIN screw one full turn clockwise The LED indicator should be blinking slowly Cover the eye so that the sensor cannot see the reflective tape and the LED should go off Reflective Tape Maintenance Use a soft cloth for cleaning Do not use chemica...

Page 22: ...inimum corner speed 113 200 9900 rpm 100 Maximum corner speed 114 400 9900 rpm 150 Auxiliary sewing speed 124 200 9900 rpm 990 Maximum possible for minimum side speed 125 200 9900 rpm 200 Minimum side speed 153 0 50 35 Braking power at machine stand still 161 0 1 0 CW Motor Rotation 202 0 500 500 Sew start delay after footlift off 204 1 100 100 Holding power of footlift disables footlift chopping ...

Page 23: ...ing the mode button will take you to the last parameter viewed Parameters are designated with a P as the first character on the display The arrow up and arrow down buttons will scroll thru to the desired parameter Pressing Mode displays the current parameter setting point above decimal point blinks This setting can be changed by using the arrow up and arrow down buttons When the desired setting is...

Page 24: ...ON SELECT NONE 01 0 10 VDC 02 4 20 mA 03 PRESET SPEED 1 04 START FORWARD 05 RUN REVERSE 06 START REVERSE 07 EXTERNAL FAULT 08 INVERSE EXT FAULT 09 AUXILIARY STOP 10 ACCEL DECEL 2 11 NONE 01 06 11 TB 13B FUNCTION SELECT NONE 01 0 10 VDC 02 4 20 mA 03 PRESET SPEED 2 04 DECREASE FREQ 05 START FORWARD 06 JOG FORWARD 07 JOG REVERSE 08 EXTERNAL FAULT 09 INVERSE EXT FAULT 10 AUX STOP 11 ACCEL DECEL 2 12 ...

Page 25: ... 60 34 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 35 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 36 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 12 37 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 38 SKIP BANDWIDTH 0 0 10 Hz 0 0 Hz 39 SPEED SCALING 0 0 6500 0 0 0 42 ACCEL DECEL 2 0 1 3600 0 SEC 20 0 SEC 44 PASSWORD 000 999 225 000 45 SPD AT MIN SIGNAL MINIMUM FREQUENCY 999 Hz 0 0 Hz 46 SPD AT MAX SIGNAL...

Page 26: ...ON SELECT NONE 01 0 10 VDC 02 4 20 mA 03 PRESET SPEED 1 04 START FORWARD 05 RUN REVERSE 06 START REVERSE 07 EXTERNAL FAULT 08 INVERSE EXT FAULT 09 AUXILIARY STOP 10 ACCEL DECEL 2 11 NONE 01 06 11 TB 13B FUNCTION SELECT NONE 01 0 10 VDC 02 4 20 mA 03 PRESET SPEED 2 04 DECREASE FREQ 05 START FORWARD 06 JOG FORWARD 07 JOG REVERSE 08 EXTERNAL FAULT 09 INVERSE EXT FAULT 10 AUX STOP 11 ACCEL DECEL 2 12 ...

Page 27: ...0 Hz 60 34 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 35 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 36 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 37 PRESET SPEEDS 0 0 MAXIMUM FREQUENCY 0 0 Hz 38 SKIP BANDWIDTH 0 0 10 Hz 0 0 Hz 39 SPEED SCALING 0 0 6500 0 0 0 42 ACCEL DECEL 2 0 1 3600 0 SEC 20 0 SEC 44 PASSWORD 000 999 225 000 45 SPD AT MIN SIGNAL MINIMUM FREQUENCY 999 Hz 0 0 Hz 46 SPD AT MAX SIGNA...

Page 28: ...pot located on the sewing head console Conveyor Conveyor AC Tech drive Parameter 32 default 5 Rotate arm Rotate Arm AC Tech drive Parameter 32 default 35 Auxiliary Sewing Speed Controls Sewing head Efka control box Parameter 114 default 150 Conveyor Conveyor AC Tech drive Parameter 36 default 12 The Auxiliary sewing speed can be adjusted and used for any additional speed the operator may require I...

Page 29: ...o the conveyor belt travel Start the adjustment process with all four mount brackets adjusted perpendicular to the conveyor frame 5 If the belt is tracking toward the operator adjust the driven roller mount brackets as follows The mount bracket that is on the same side as the operator should be tilted to the right toward the drive roller end of the conveyor The three mounting bolts for each bracke...

Page 30: ...hings in the hanger holes as shown in Fig 1 Attach the oil drain jar to the oil pan as shown in Fig 2 Place the machine on the oil pan assembly with the four bed pins passing through the four rubber bushings shown in Fig 1 Connect the foot lifter treadle to the foot lifter lever Fig 3 at the back of the machine by chain furnished for this purpose From the library of Diamond Needle Corp ...

Page 31: ...ng the machine the machine must be oiled as instructed Failure to do this will result in damage to the machine The Pressure Oil Can furnished with the machine is to be used to oil all points requiring lubrication To Oil the Arm Shaft To fill the arm shaft reservoir insert spout of the pressure oil can in hole Fig 4 and inject 1 shot of oil into shaft twice daily To Oil the Bed Shaft To fill the be...

Page 32: ...ne pulley over toward the operator until the needle bar is at its highest point Loosen the needle set screw Insert the needle into the needle bar and clamp as far as it will go making certain that the scarf of the needle faces toward the left From the library of Diamond Needle Corp ...

Page 33: ...ch to start sewing Make certain that each thread passes through the thread tension device Lower Threading Open the front table section remove the bed slide and turn the machine pulley over toward the operator until the needle bar is at its highest point Move the looper throw out gear locking plunger rod and looper throw out rack rod Fig 7 out as far as possible This will place loopers in position ...

Page 34: ...ficient to insure correct feeding Presser Foot Pressure To regulate the presser foot pressure loosen the lock screw Fig 10 at the rear of the machine tighten the thumb screw to increase pressure loosen to decrease pressure When the correct feeding pressure is attained tighten the lock screw Alternating Pressers To increase pressure loosen the lower lock nut and loosen the lock screw then tighten t...

Page 35: ...roll turn the thumb screw as shown in Fig 13 Stitch Length To adjust the stitch length depress the plunger Fig 15 located on top of the arm Continue to hold the plunger down and turn the machine pulley toward the operator until the plunger enters the notch in the arm shaft eccentric Then turn the plunger to lock in position Depress the button located on the machine bed Hold down and turn the machi...

Page 36: ...e the puller feed shaft through the worm gear until the end of the shaft is flush with the needle bearing Remove the end play in the shaft by setting the two collars against the bracket and tightening the four set screws Align the lower feed roll with the upper feed roll and tighten the two set screws Center the worm gear on the center of the worm Tighten the two set screws with the first screw in...

Page 37: ... is at its highest position Loosen the tow clamp screws Fig 18 and turn the lifting rock shaft crank up or down until the desired lift of each presser is attained Then tighten the tow clamp screws Caution Limit lift of pressers to a minimum required for the work as this permits higher speeds The vibrating presser should be timed so that under normal sewing conditions the presser foot will seat on ...

Page 38: ...collar set screws the two rock shaft crank clamp screws Fig 20 and the feed lifting clamp screw Fig 19 Move the complete assembly to required position and tighten screws Lengthwise Setting The feed dog should clear the ends of the feed slots in the throat plate equally at both ends of the feed travel To adjust set the feed for the desired stitch length Loosen the two rock shaft crank clamp screws ...

Page 39: ...olding the rock frame against the drive arm move the needle bar to correct the position and tighten the two clamp screws Positioning the Loop Deflectors When the loop deflector located on the underside of the feed dog is positioned correctly there should be a clearance of approximately 1 32 between the right side of the needle and loop deflector To adjust move the looper out of sewing position and...

Page 40: ...ake certain that the point of each looper just clears the scarf of its respective needle To adjust with the looper point directly opposite the center of the needle loosen the two set screw Fig 26 and turn the looper slightly to the left or right Then tighten the set screws Lengthwise Setting Setting the Height of the Needle Bar When correctly set the point of the looper should be directly opposite...

Page 41: ...roke reverse the adjustment by loosening the timing screw right and tightening the timing screw left Setting the Needle Guards When the needle guards are properly set they should pass as close as possible to the needles without touching To adjust the guard turn the machine pulley over toward the operator until the points of the loopers are about to pass the needles on their forward strokes At this...

Page 42: ... two points should be approximately 1 16 To adjust loosen the spreader screw Fig 32 and move the spreader forward or backward to correct position The tighten the spreader screw Changing Movement of Spreader The sidewise movement of the spreader may be adjusted for sewing under abnormal conditions Under normal conditions maximum spreader movement is generally used To adjust tilt the machine back on...

Page 43: ...f tension or in for later release Hold in position and tighten the set screw Should the tension releaser not release tension at the correct time after making the above adjustments loosen the tension releaser plate screw and move plate sidewise to correct position Then tighten the screw Adjusting Looper Thread Take Up The looper thread take up and guide may be adjusted for handling more or less thr...

Page 44: ...Technical Manual Parts Lists 38 From the library of Diamond Needle Corp ...

Page 45: ...e can also supply proprietary parts in most cases for Cash Spuhl Porter United Tape Edge workstations Orders may be placed by Phone 770 963 7369 Fax 770 963 7641 Email sales atlatt com A registered trademark of The Singer Company Limited Copyright 2000 The Singer Company Limited All rights reserved throught the world Cash Spuhl Porter and United are the trademarks of their respective companies Fro...

Page 46: ...Technical Manual Parts Lists 40 From the library of Diamond Needle Corp ...

Page 47: ...5 414546 SCREW 15 268044 SPRING OIL STOP BALL 46 268004451 HOUSING 16 415308 SPACING COLLAR 47 544336 STUD SCREW 17 414529 SCREW 48 281296467 MACHINE PULLEY W 414525 414 18 271055 FD DRIVE CONN 49 281297467 MACHINE PULLEY 19 271055 FEED DRIVING CONNECTION NEEDLE 50 414525 SCREW 20 267609 FEED DRIVING CONN 51 414526 SCREW 21 267610 FEED DRIVE ECC 52 281294 ARMSHAFT THRUST COLLAR 22 415078 ECCEN FLA...

Page 48: ...Technical Manual Parts Lists 42 From the library of Diamond Needle Corp ...

Page 49: ...G ARMBALL RE 34 268278 OILING FELT HOLDER 11 414548 RETAINER SCREW 35 414522 SCREW 12 415067 Lifting lever 36 268219 THREAD GUIDE 13 276025 BALL PRESSER BAR SPRING ARM 37 414539 SCREW 14 KE0008 LIFTING LEVER BUSHING 38 KE0069 VIBRATING PRESSER FOOT 15 267631 PR BAR LIFT CRANK 39 414638 SCREW 16 268258 PACKING WICK 40 267628 LIFTING PR BAR 17 414517 SCREW 41 415059 GUIDE BLOCK 18 268139 WASHER 42 4...

Page 50: ...Technical Manual Parts Lists 44 From the library of Diamond Needle Corp ...

Page 51: ...HAFT BRACKET 15 414504 SCREW 16 543841001 PIN 17 415098 STUD COMP 18 415099 STUD CAP 19 414528 SCREW 20 268149 ROCK SHAFT SLEEVE 300UX5 21 214529 SPRING 22 268148 STUD 23 414527 SCREW 24 415091 HINGE STUD 25 268258 PACKING WICK 26 541197 NUT 27 545297 SCREW 28 415094451 NEEDLE BAR ROCK FRAM DRIVING ARM 29 414790 SCREW 30 267612 CRANK FOOT LIFT 31 267719452 ARM FULCRUM WHITE HIGH LIFT 32 414566 SCR...

Page 52: ...Technical Manual Parts Lists 46 From the library of Diamond Needle Corp ...

Page 53: ...CREW 16 415091 HINGE STUD 49 415187 SPREADER DRIVING ECCENTRIC 17 268258 PACKING WICK 50 543808002 PIN 18 541197 NUT 51 414528 SCREW 19 281216 BED SHAFT BALL BEARING 52 268220 THRUST WASHER 20 281224 BED SHAFT BALL BEARING 53 281246001 SPREADER DRIVING ECC CPL 21 559038 BED SHAFT CPL 54 415368 NEEDLE BEARING 300UX5 22 268265 CONTROL ROD 55 281248 SPRD DR RCK SHFT SCR STD BALL 23 268044 SPRING OIL ...

Page 54: ...Technical Manual Parts Lists 48 From the library of Diamond Needle Corp ...

Page 55: ...R CARR CR CPL 12 500264833 FEED DRIVING ROCK FRAME SET SCREW 39 415292 CLAMPING STUD 13 559051 FEED BAR HINGE PIN 40 541198 NUT 14 415297 BUSHING 41 548459 WASHER 15 268070 SHAFT DRIVE ROCK 42 559041 LOOPER CARRIER 16 559045 FEED BAR 43 415500 BUSHING 17 270 544204001 SCREW 44 559055 LOOPER HOLDER CPL 18 545213 SET SCREW 45 414558 SCREW 19 268078 FEED LIFTING LINK 46 414750002 SCREW 20 268079 LINK...

Page 56: ...Technical Manual Parts Lists 50 From the library of Diamond Needle Corp ...

Page 57: ...DER BAR BRACKET 8 414524 SCREW 9 559065 SPREADER BAR 10 268190 SPREADER DRIVE PIN 11 415297 BUSHING 12 415389 ROCK SHAFT 13 415194 CRANK COMP 14 270 544204001 SCREW 15 281249 SPREADER DRIVING ROCK SHAFT SC 16 32825 OIL WICK 17 545424 NUT 18 415065 COLLAR COMP 19 504020 SCREW 300UX5 20 268052 LOOPER TAKE UP ROD 21 545385 SCREW 22 269619 THREAD GUIDE 23 414510 SCREW From the library of Diamond Needl...

Page 58: ...Technical Manual Parts Lists 52 From the library of Diamond Needle Corp ...

Page 59: ...9077 PRESSER BAR SPRING HOUSING COL 17 541198 NUT 18 267714 HOUSING SUPPORT 19 414567 HINGE SCREW 20 548154 SCREW WASHER 21 545405 NUT 22 267738 PR BAR SPR ARM 23 412373 CONNECTION UPPER 24 541166001 NUT 25 559068 LIFTING ROD 26 559067 LIFTING ROD CONNECTION LOWER 27 414774 NUT 28 KE0026 FOOT LIFT PIVOT COMPLETE 29 KE0030 BUSHING 30 KE0083 FOOT LIFT LEVER COMPLETE 31 414753004 BELT TENSION BRACKET...

Page 60: ...Technical Manual Parts Lists 54 From the library of Diamond Needle Corp ...

Page 61: ...57 BUSHING 13 143658 LOCKING SPRING 14 59539 TENSION SCREW STUD 15 59539 TENSION SCREW STUD 16 51570 NUT 17 54279 THREAD GUIDE 18 226206 LATCH SPRING PIN 19 415357 TENSION RELEASER 20 543853003 NEEDLE THREAD TENSION BRACKET 21 268167 TENSION BRACKET 22 544336 STUD SCREW 23 204365 SPRING 24 415252 RELEASER CAP 25 504048 SCREW 26 268513 N THREAD GUIDE 27 414514 SCREW 28 268312 THREAD GUIDE 29 268123...

Page 62: ...Technical Manual Parts Lists 56 From the library of Diamond Needle Corp ...

Page 63: ...TUD 5 228661 COVER CUSHION 6 268032 LOCK SPRING 7 415016 SPRING PLATE 8 414534 SCREW 9 KE0072 ARM SIDE COVER 10 545295 SCREW 11 267656452 THREAD LUBRICATOR 12 545385 SCREW 13 236957 OIL PAD THREAD LUBRICATOR FEL 14 559032 FACE PLATE LOCKER 15 374397002 FACE PLATE LOCKER SCREW 16 KE0007 FACE PLATE HINGE STUD 17 544875 PLUG 18 502986 PLUG From the library of Diamond Needle Corp ...

Page 64: ...Technical Manual Parts Lists 58 From the library of Diamond Needle Corp ...

Page 65: ...ER FRONT 15 KE0044 BED COVER FRONT LOCKER 16 270 544211051 STRIKER SCREW 17 541164001 NUT 18 544252 SET SCREW 300UX5 19 KE0039 LOOPER COVER 20 KE0042 SNAP HOOK LATCH 21 544252 SET SCREW 300UX5 22 559074 BED COVER LEFT 23 KE0043 END COVER 24 415294 TENSION COMP 25 415291 TENSION STUD 26 412203 TENSION DISC 27 10148 SPRING 28 541452 NUT 29 415255 TENSION BRACKET 30 543853003 NEEDLE THREAD TENSION BR...

Page 66: ...O DESCRIPTION 1 170 415377 THREADER WIRE 2 170 021887 WRENCH 3 270 BENTTWEEZER BENT TWEEZERS METAL 4 170 413448001 OILER 5 160 411201120 NEEDLE 62X59 6 170 KE0015 BOLT 7 170 KE0016 WASHER 8 170 KE0017 SPRING WASHER From the library of Diamond Needle Corp ...

Page 67: ... In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials From the library of Diamond Needle Corp ...

Page 68: ...Technical Manual Parts Lists 62 From the library of Diamond Needle Corp ...

Page 69: ...1315480 SUPPORT FRAME DOOR ASSY 58 1 SSHC41320 5 8 11 X 5 0L HEX HEAD 20 1 1315483 AIR JET ASSEMBLY LEFT 59 6 SSHC45096 1 2 13 X 1 1 2 HEX HEAD 21 1 1315485 ASSY GUARD TRI LEFT 60 2 SSHC45288 1 2 13 X 4 1 2 HEX HEAD 22 1 1315498 PUSH PLATE ASSEMBLY 61 2 SSHC46080F 1 2 20 X 1 1 4 HEX HEAD FULL THD 23 1 1315502 TABLE ASSEMBLY 62 8 SSPP98024 10 32 X 3 8 PAN HD PHIL 24 1 1315560 CONTROL BOX ASSEMBLY 6...

Page 70: ...Technical Manual Parts Lists 64 From the library of Diamond Needle Corp ...

Page 71: ...4 BAND CYLINDER HSKQ HAL 10 2 BB2281288 BEARING BALL 75 ID 11 1 BBAW 8Z BEARING ROD END FEMALE 12 2 BBTT5906K518 BEARING THRUST 75IDX1 25 13 1 FFT18FF100Q EYE FIXED FIELD 4IN 14 1 MM9307K74 GROMMET 3 4ID 1 38OD 13GV 15 1 MM9602K14 GROMMET RUBBER 1 ID 16 1 NNE5 16 18 NUT ELASTIC LOCK 5 16 18 17 1 NNJ1 2 20 1 2 20 HEX JAM NUT 18 4 NNK10 32 KEP NUT 10 32 19 1 SSAS024096 3 8 X 1 1 2 X 5 16 18 SHLD BOL...

Page 72: ...Technical Manual Parts Lists 66 From the library of Diamond Needle Corp ...

Page 73: ...32 X 1 1 4 FLAT SLOT 15 1 1315199 RACK SHORT GEAR 46 8 SSFS80144 6 32 X 2 1 4 FLAT SLOT 16 1 1315432 COVER ARM FRONT 47 2 SSHC01056 1 4 20 X 7 8 HEX HEAD 17 1 1315445 COLLAR STOP 48 2 SSSC01040 1 4 20 X 5 8 SOC CAP 18 1 1315516 SPACER PIVOT PLATE 49 10 SSSC01064 1 4 20 X 1 SOC CAP 19 1 1315520 SPACER PIVOT PLATE 50 2 SSSC10064 5 16 18 X 1 SOC CAP 20 1 96 5606 PLATE NUT 2 0 CTC 1 4 51 2 SSSC98024 1...

Page 74: ...ev0 NO QTY PART DESCRIPTION 1 4 1278 6161 FOOT SWITCH MODIFICATION 2 1 1315 010 CABLE FOOT PEDAL 3 1 1315047 PLATE PEDAL MOUNT 4 4 1315048 GUARD PEDAL 5 1 AAF1 8 1 8 PLASTIC CLAMP 6 1 NNE6 32 NUT ELASTIC LOCK 6 32 7 9 SSFC80024 6 32 X 3 8 FLAT ALLEN From the library of Diamond Needle Corp ...

Page 75: ... GUIDE 6 1 1315621 ROLL ASSY 2 OD 24 25 LG 7 1 1315623 ROLL ASSY 2 OD 14 25 LG 8 1 1315625 AXLE GUIDE ROLLERS 9 2 CCCL12SS CLAMP COLLAR 3 4 10 4 NNE10 32 NUT ELASTIC LOCK 11 6 NNE6 32 NUT ELASTIC LOCK 6 32 12 6 SSFC80040 6 32 X 5 8 FLAT ALLEN 13 4 SSFC98040S 10 32 X 5 8 S S FLAT ALLEN 14 3 SSHC10064 5 16 18 X 1 HEX HEAD 15 4 WWFS10 WASHER FLAT 10 16 3 WWFS5 16 WASHER FLAT 5 16 17 6 WWFS6 WASHER FL...

Page 76: ...Technical Manual Parts Lists 70 From the library of Diamond Needle Corp ...

Page 77: ...8040 10 32 X 5 8 SOC CAP 12 1 1345 011 PLATE END COVER 38 8 SSSC01064 1 4 20 X 1 SOC CAP 13 1 1345 012 THREAD ACCESS DOOR ASSY 39 1 SSHC25080 3 8 16 X 1 1 4 HEX CAP 14 1 1345 014 LATCH SNAP HOOK 40 2 SSSC98032 10 32X1 2 SOC CAP 15 1 13453066 MOUNT BELT TENSION 41 1 SSFC90024 8 32 X 3 8 FL ALN CAP 16 1 13453646 TAPE MOUNT PULLEY 42 2 SSTS80016 6 32 X 1 4 TRUSS HD 17 1 160505B COVER END MOD 43 2 SST...

Page 78: ...Technical Manual Parts Lists 72 From the library of Diamond Needle Corp ...

Page 79: ...11 1 MMY368 MOTOR INVERT DUTY 2 HP 12 4 NNH3 8 16 NUT HEX 3 8 16 13 2 NNJ1 2 20 1 2 20 JAM NUT 14 2 NNJ5 16 24 NUT JAM 5 16 24 15 12 SSHC25080 3 8 16 X 1 1 4 HEX CAP 16 4 SSHC45096 1 2 13X1 1 2 HEX CAP 17 2 SSHC46112F 1 2 20X1 3 4 FULL THD HC 18 4 SSSC20064 5 16 24X1 SOC SAP 19 4 SSSC98032 10 32X1 2 SOC CAP 20 6 SSSCM12X45 SCREW SOCKET CAP 21 10 WWFS1 2 WASHER FLAT SAE 1 2 22 4 WWFS10 WASHER FLAT ...

Page 80: ...Technical Manual Parts Lists 74 From the library of Diamond Needle Corp ...

Page 81: ... 8P 1 2W 20 1 MM85151 2M2 ACTUATOR MOD 21 1 MM85199 20M1 ACTUATOR ELEC LINEAR 22 2 MM97245A718 CLEVIS PIN WITH SPG PIN 23 2 MM98330A245 CLEVIS PIN 2 25LG STL 24 2 MM98335A064 SPRING CLIP 25 4 MMAGH25CAN LINEAR BEARING 26 2 MMAGR25710N RAIL LINEAR AG SERIES 27 1 PP10LF050M3 PULLEY GEAR 3 8P 10T 14MM 28 6 SSFC10056 5 16 18X7 8 FLAT HD CAP 29 4 SSHC10048 5 16 18 X 3 4 HHCS 30 8 SSHC10064 5 16 18 X 1 ...

Page 82: ...Technical Manual Parts Lists 76 From the library of Diamond Needle Corp ...

Page 83: ...D CONTROL 23 2 MM132 2X4 END CAP RECT BLACK 24 1 MM40450010 FASTENER SLIDE LOCK 25 1 MM45021 26 DUCT WIRE PLASTITRAK 26 2 MM644001PHNTLB CASTER 4 SWIVEL W BRAKE 27 1 MM9600K21 GROMMET RUBBER 9 16 ID 28 4 MML 2 LEVELING PAD 5 8 11 29 4 NNH10 32 10 32 HEX NUT 30 10 NNK1 4 20 KEP NUT 1 4 20 31 4 NNSH5 8 11 NUT SQUARE 5 8 11 32 2 SSBC01032 1 4 20 X 1 2 BUT HEAD 33 18 SSBC01040 1 4 20 X 5 8 BUT HEAD 34...

Page 84: ...Technical Manual Parts Lists 78 From the library of Diamond Needle Corp ...

Page 85: ...M85199 12 ACTUATOR ELEC LINEAR 12 18 2 MM97245A718 CLEVIS PIN WITH SPG PIN 19 4 MMSH62STPA RING SNAP EXTERNAL 20 2 NNE1 2 13 NUT ELASTIC 1 2 13 21 6 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 22 2 NNE10 32 NUT ELASTIC LOCK 23 2 NNK1 4 20 KEP NUT 1 4 20 24 2 SSAS024096 3 8 X 1 1 2 X 5 16 18 SHLD BOLT 25 4 SSBC01096 1 4 20 X 1 1 2 BUT HEAD 26 6 SSBC98024 10 32 X 3 8 BUT HEAD 27 2 SSHC01048 1 4 20 X 3 4 HEX H...

Page 86: ...Technical Manual Parts Lists 80 From the library of Diamond Needle Corp ...

Page 87: ...10DXP CYLINDER AIR DA W MAGNET 47 4 SSFC10096 5 16 18 X 1 1 2 FLAT ALLEN 16 2 AACCM3130DXP CYLINDER AIR DA W MAGNET 48 4 SSHC01040 1 4 20 X 5 8 HEX HEAD 17 1 AAEHSKQ SWITCH HALL EFFECT BIMBA 49 4 SSHC01048 1 4 20 X 3 4 HEX HEAD 18 2 AAFD2313 CLEVIS AIR CYLINDER 50 4 SSHC01096 1 4 20 X 1 1 2 HEX HEAD 19 1 AAFD35875 14 BAND CYLINDER HSKQ HAL 51 6 SSHC01192 1 4 20 X 3 HEX HEAD 20 4 AAFP28 MUFFLER 1 4...

Page 88: ...ME 3 4 MALE ELBOW 3 8OD TUBE 6 2 AAQME 4 4 ELBOW MALE 1 4X1 4NPT 7 1 AAQME 5 10 ELBOW MALE 5 32X10 32 8 2 AAQUY 3 3 QUICK UNION Y 3 8 X 3 8 9 5 AAQUY 4 4 Y UNION 1 4X1 4 10 1 AAVF51FM1B AIR ELEC PRESSURE SW 11 1 EE788304 RELAY 24V SPDT WAGO 12 2 SSBC70024 4 40 X 3 8 BUT HEAD 13 2 SSHC01048 1 4 20 X 3 4 HEX HEAD 14 4 SSPP98024 10 32 X 3 8 PAN HD PHIL 15 2 WWFS1 4 WASHER FLAT 1 4 16 4 WWFS10 WASHER ...

Page 89: ...HEAD 5 1 1315604 WASHER PLATE 18 2 SSHC01320 1 4 20 X 5 HEX HEAD 6 2 AA2201 07 FLOW CONTROL 1 4TX1 4NPT 19 2 SSHC10080 5 16 18 X 1 1 4 HEX HEAD 7 1 AACM3112DXP CYLINDER AIR 2 BORE 20 1 SSSC01040 1 4 20 X 5 8 SOC CAP 8 1 AAEHSKQ SWITCH HALL EFFECT BIMBA 21 2 SSSC01080 1 4 20 X 1 1 4 SOC CAP 9 1 AAFD2313 CLEVIS AIR CYLINDER 22 4 SSSCM6X16 M6 1 0 X 16 SOC CAP 10 1 AAFD35875 14 BAND CYLINDER HSKQ HAL ...

Page 90: ...1335 816 ROD SS 1 2 X 15 0 L 3 4 1349127 ROD SS L 3 8 6 X 12 4 6 A 4 032 HUB 1 2 ID ALUMINUM 5 4 A U ROD CROSS BLOCK 6 1 MM132 1496 PLUG 1 X 2 7 6 SSHC01144 1 4 20 X 2 1 4 HEX HEAD 8 6 SST001048 SCREW THUMB 1 4 20X3 4 9 12 WWFE016 WASHER FENDER LARGE 1 4 10 6 WWL1 4 1 4 LW 11 12 WWSQ044 WASHER SQUARE STRUCTURAL From the library of Diamond Needle Corp ...

Page 91: ...2 NO QTY PART DESCRIPTION 1 1 1315174 ROD BENT 1 2 CRS 2 1 1315475 CLAMP 3 4 ROD 3 1 1335 316 ROD SS L 3 8 4 0 X 4 1 1335 320 ROD S S 3 8 6 5L 5 1 1338 028 RING TAPE GUIDE 6 1 28201 BLOCK CROSS LARGE 7 1 28202 ROD STRAIGHT 1018 8 3 A U ROD CROSS BLOCK From the library of Diamond Needle Corp ...

Page 92: ...1315477 BLOCK CLAMP 3 8 ROD 2 1 1315478 ROD 3 8 AIR JET MOUNT 3 1 AA3001F 03 FLOW CONT INLINE 1 4 LINE 4 1 AAQBC 4 4 BULKHEAD CONN 1 4QUIC 5 1 MM5329K21 AIR NOZZLE 6 2 NNE10 32 NUT ELASTIC LOCK 7 2 SSSC01048 1 4 20 X 3 4 SOC CAP 8 2 SSSC98080 10 32 X 1 1 4 SOC CAP 9 2 WWFS10 WASHER FLAT 10 From the library of Diamond Needle Corp ...

Page 93: ...315477 BLOCK CLAMP 3 8 ROD 2 1 1315478 ROD 3 8 AIR JET MOUNT 3 1 AA3001F 03 FLOW CONT INLINE 1 4 LINE 4 1 AAQBC 4 4 BULKHEAD CONN 1 4QUIC 5 1 MM5329K21 AIR NOZZLE 6 2 NNE10 32 NUT ELASTIC LOCK 7 2 SSSC01048 1 4 20 X 3 4 SOC CAP 8 2 SSSC98080 10 32 X 1 1 4 SOC CAP 9 2 WWFS10 WASHER FLAT 10 From the library of Diamond Needle Corp ...

Page 94: ...Technical Manual Parts Lists 88 From the library of Diamond Needle Corp ...

Page 95: ...580 ASSY RAIL MOUNT LEFT 44 1 NNK8 32 KEP NUT 8 32 15 1 1315582 TRAY WELDMENT LEFT 45 1 SSAS024096 3 8 X 1 1 2 X 5 16 18 SHLD BOLT 16 2 96 5606 PLATE NUT 2 0 CTC 1 4 46 4 SSBC01032 1 4 20 X 1 2 BUT HEAD 17 4 AA2201 07 FLOW CONTROL 1 4TX1 4NPT 47 4 SSBC01048 1 4 20 X 3 4 BUT HEAD 18 2 AACM064DXP CYLINDER AIR DA W MAGNET 48 4 SSBC80032 6 32 X 1 2 BUT HEAD 19 1 AACM3120DXP CYLINDER AIR DA W MAGNET 49...

Page 96: ...Technical Manual Parts Lists 90 From the library of Diamond Needle Corp ...

Page 97: ... 4B PILOTED FLANGE 22 4 CCCL12F CLAMP COLLAR 3 4 23 1 K 235A CONNECTOR ROMEX 3 4 24 2 MM132 2X4 END CAP RECT BLACK 25 4 MM6202240 TRANTORQUE 1 BORE 26 8 MM644001PHNTLB CASTER 4 SWIVEL W BRAKE 27 1 MMBF2SM35 015 GEARMOTOR HOLLOW BORE 28 8 MML 2 LEVELING PAD 5 8 11 29 2 NNE3 8 16 NUT ELASTIC 3 8 16 30 3 NNE5 16 18 NUT ELASTIC LOCK 5 16 18 31 24 NNE8 32 NUT ELASTIC LOCK 8 32 32 4 NNH5 16 18 5 16 18 H...

Page 98: ...Technical Manual Parts Lists 92 From the library of Diamond Needle Corp ...

Page 99: ...BUS CLASS 2 16 1 EECA73710 CONTACTOR IEC 4P 37A 220V 17 4 EEDC2X2 COVER WIRE DUCT 18 7 EEDF2X2 DUCT WIRE 2X2 MOD 19 2 FF1724 STRAIN RELIEF 20 20 FF19511 CABLE 3 COND 14GA 21 3 FF264 311 TERMBLK WAGO TOP SINGLE GRY 22 19 FF264 341 TERMBLK WAGO TOP DUAL GRY 23 6 FF264 347 TERMBLK WAGO TOP DUAL GRN 24 6 FF264 371 TERMBLK WAGO TOP END 25 1 FFD2425F RELAY SSR 24VAC 25A 26 1 FFRAV781BW MODULE TVS 240 VA...

Page 100: ...17 BRACKET SENSOR MOUNT 4 1 1315020 BLOCK NUT 5 1 1315605 BRACKET SENSOR MTG 6 1 FFT18FF100Q EYE FIXED FIELD 4IN 7 3 MMAM1 A0 4AM PROX SWITCH 10 30VDC 12MM 8 1 TTH32426 HANDLE THRD 5 16 18X1 1 4 9 1 WWFS5 16 WASHER FLAT 5 16 10 1 SSSC10064 5 16 18 X 1 SOC CAP 11 2 WWFS1 4 WASHER FLAT 1 4 12 2 WWL1 4 1 4 LW 13 2 SSHC01056 1 4 20 X 7 8 HEX HEAD From the library of Diamond Needle Corp ...

Page 101: ...SSY 2 1 1315607 MOUNT TOUCH SCREEN 3 1 1315608 BRACKET TOUCH SCREEN 4 1 4080 003 CONTROLLER SBUS V3 5 4 SSHC01040 1 4 20 X 5 8 HHCS 6 4 SSPS90040 8 32 X 5 8 LG PAN HD SLOT 7 4 SSSC80032 6 32 X 1 2 SOC CAP 8 4 WWFS1 4 WASHER FLAT SAE 1 4 9 4 WWFS6 WASHER FLAT 6 10 4 WWL1 4 WASHER LOCK 1 4 11 4 WWL6 WASHER LOCK 6 From the library of Diamond Needle Corp ...

Page 102: ...Technical Manual Parts Lists 96 1315A PD Pneumatic Diagram 125606A From the library of Diamond Needle Corp ...

Page 103: ...Technical Manual Parts Lists 97 1315A WD Wiring Diagram 125605A From the library of Diamond Needle Corp ...

Page 104: ...ication installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in material or workmansh...

Page 105: ...mbiado o modificado y no está sujeto a cualquier otra garantía implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual quier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizados por un peri odo de...

Page 106: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA From the library of Diamond Needle Corp ...

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