Atlanta Attachment Company 3200PB1, Technical Manual & Parts Lists

Page 1: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 3200PB1 Revision 1 5 Updated Nov13 2015 ...

Page 2: ......

Page 3: ...ies of these materials Patents Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U S Patent or other corresponding foreign patent This equipment is manufactured under one or more of the following patents 4 280 421 4 432 294 4 466 367 4 644 883 5 134 947 5 159 889 5 203 270 5 373 798 5 437 238 5 522 332 5 524 563 5 562 060 5 634 418 5...

Page 4: ...ure 13 Setting Up the Machine to Make Borders 14 Setup Screen 14 Border Splicing Method 15 Machine Adjustments 15 Motor Parameter Settings 16 Motor Parameter Settings 3300A FeedPAR 17 Machine Maintenance 18 Electric Eye Sensor Adjustment 18 Reflective Tape Maintenance 18 Assembly Drawings Parts Lists 20 33200PB1 Border Workstation Measure Cut 22 3200085 Small Roll sewing Rod Assembly 24 32003000PA...

Page 5: ...Technical Manual Parts Lists 3200PB1 PD Pneumatic Diagram 39 3200PB1 WD Wiring Diagram 40 ...

Page 6: ...ude A list of recommended spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cau...

Page 7: ... work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly ...

Page 8: ...airing safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized pers...

Page 9: ...ny obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy acc...

Page 10: ... so that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from inj...

Page 11: ...hen transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport ve...

Page 12: ... Do not use any corrosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instructio...

Page 13: ...fault develops in the electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned o...

Page 14: ...stands this manual before operating this equipment It is also the owner s responsibility to make certain that the operator is a qualified and physically able individual properly trained in the operation of this equipment Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they be...

Page 15: ...nt lighting over the machine Remove all packing material Adjust the jack screws so that the casters are about 1 8 off the floor Connect electrical power and compressed air as specified above and in accordance to local codes Open the main control box door in front of the machine Turn on the ON OFF circuit breaker located in the top right corner by pressing the green button The green light inside th...

Page 16: ...Technical Manual Parts Lists 11 Component Identification Border Guides Touch Screen Raise Roller Push Button Border Roller Holder Prefeed Drive Rollers 3200PB1 Mattress Border Workstation Guillotine ...

Page 17: ...tus Definition Green Steady Normal machine producing borders Green Flashing Machine producing borders but will stop soon for bobbin change Yellow Steady Normal machine powered but idling between borders Yellow Flashing Machine stopped in middle of order and needs operator activity before continuing Red Not currently utilized Available for future use Calibrating Default Border Lengths When installi...

Page 18: ...the prefeed table and between the prefeed drive rollers Then feed over the upper rollers through the guillotine and stop with the end of the border protruding slightly beyond the knife blades Adjust the guides to fit the border size using the adhesive rulers provided Hold the border in place and press the Close Rollers button Be sure not to cover the Border Prefeed Slack Eye Note If you get a mess...

Page 19: ...the order is about half way complete the machine will stop and display the message Pause to Splice The prefeed rollers will back up slightly to create some slack material WARNING DO NOT OPEN THE ROLLERS DURING THIS PROCEEDURE Cut off the border material between the roll and the prefeed table Load the new roll of border material onto the spindle Pull the slack material back and attach the new roll ...

Page 20: ... splicing easier The screen displays an Out of Border Material message Load the next border roll on the pin and staple its leading edge to the trailing edge of the border currently in the machine Also to make the operation of the 3200PB1 machine more efficient the border splicing on the Sewing Station must be performed correctly Machine Adjustments The following adjustments will have already been ...

Page 21: ...meter 111 436 0 401 1 Front panel LED s Programming Instructions LED 1 Off 1 Power on holding down the P button till CODE is displayed LED 2 Off 2 Press once and enter the number 5913 LED 3 Off 3 Press E once and 4 0 0 is displayed this is a parameter LED 4 Off 4 Proceed to the parameter to be changed and press E LED 5 Off 5 The value now shows in the screen adjust to desired value LED 6 Off 6 Pre...

Page 22: ...that was causing box to reset itself 401 0 1 1 Immediate save all parameters before turning off power Front panel LED s Programming Instructions LED 1 Off 1 Power on holding down the P button till COD is displayed LED 2 Off 2 Press once and enter the number 311 LED 3 Off 3 Press E once and 2 0 0 is displayed this is a parameter LED 4 Off 4 Proceed to the parameter to be changed and press E LED 5 O...

Page 23: ...de side plate of the guillotine knife This will improve performance and extend the life of the blade Electric Eye Sensor Adjustment To adjust the sensor first remove the clear plastic cover from the end of the sensor There are two adjusting screws under the cover One is labeled GAIN and is used to set the sensitivity of the sensor The other screw is labeled DO LO and should always be fully clockwi...

Page 24: ...Technical Manual Parts Lists 19 ...

Page 25: ...a Attachment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials ...

Page 26: ...Technical Manual Parts Lists 21 ...

Page 27: ...UARD RIGHT SIDE 12 1 33004034B GUARD TOP HALF 3300RA 13 1 33004035 GUARD BOTTOM 14 1 33004037 BRKT GUARD LEFT SIDE 15 1 33004048B SHIELD TOP GUILLOTINE 16 1 33004055A COVER BOTTOM GUILLOTINE 17 1 33005689C ROLLER 17 25L 2 OD 75 ID 18 1 33008202 ROD ROLL SST 3 4X21 W RAD 19 AR 3300A FEEDPAR PARAMETER SETTINGS 20 AR 3300A PREFPAR PARAMETER SETTINGS 21 1 98 6819A BRKT CORNER 2 x 10 32 22 1 CCCL12F CO...

Page 28: ...Technical Manual Parts Lists 23 ...

Page 29: ...DMENT MID ROD MOUNT 4 1 32005004 ROD SS 3 4 X 24 0L 5 1 360 116 HUB LOCKING 6 1 784 08 050 DISC BB SP 8 DIA 7 1 784B 1414 PLATE ALU 14 X 14 8 1 MM132 1496 PLUG 1 X 2 9 6 SSFC80032 6 32 X 1 2 FLAT ALLEN 10 2 SSHC01064 1 4 20 X 1 HEX HEAD 11 4 SSHC01096 1 4 20 X 1 1 2 HEX HEAD 12 1 SSHC25064 3 8 16 X 1 HEX HEAD 13 4 WWFS1 4 WASHER FLAT 1 4 14 1 WWFS3 8 WASHER FLAT 3 8 15 4 WWL1 4 1 4 LW 16 1 WWL3 8 ...

Page 30: ...Technical Manual Parts Lists 25 ...

Page 31: ...1496 END CAP RECT BLACK 22 2 M40450010 SLIDE LOCK 23 4 MM431 4 CASTER 24 4 MML 2 LEVELING PAD 25 8 NNSH5 8 11 SQUARE NUT 26 2 SSBC98024 SCREW BUTTON CAP 10 32 X 3 8 27 2 TTH32426 THREADED HANDLE 28 6 SSFC90024 SCREW FLAT ALLEN 8 32 X 3 8 29 16 SSHC01040 SCREW HEX CAP 1 4 20 X5 8 30 2 SSHCO1064 SCREW HEX CAP 1 4 20 X 1 31 4 SSSC90032 SCREW SOCKET CAP 8 32 X 1 2 32 18 SSZS93032 SCEW SHEET METAL 10 1...

Page 32: ...Technical Manual Parts Lists 27 ...

Page 33: ... 3200178 COVER 66 1 33004080 BRKT ENCODER SUPPORT 22 1 33004017 BLOCK SPRING 67 1 SSASO16064 SCREW ALLEN SHOULDER 1 4 X 1 10 24 23 1 3200124 SHAFT TOP BLADE 68 2 SSASO24040 SCREW ALLEN SHOULDER 3 8 X 5 8 5 16 18 24 1 33004011 ROLLER IDLER TOP 69 1 33004062 PLATE MAIN MTG 25 1 33004021 SHAFT HINGE 70 2 NNJ3 8 24 NUT JAM 3 8 24 26 1 3200127 PLATE BASE GUILLOTINE 71 2 WWF8 WASHER 8 27 1 32004063 MOUN...

Page 34: ...Technical Manual Parts Lists 29 ...

Page 35: ...Technical Manual Parts Lists 30 32005000PA Prefeed Roller Assembly AAC Drawing Number 192086A Rev6 ...

Page 36: ...Technical Manual Parts Lists 31 ...

Page 37: ...Rev1 NO QTY PART DESCRIPTION 1 1 1961 253A Unwind Hub 2 1 784B 2436 Alu Plate 3 1 WWL 3 8 Lock Washer 4 1 32007704 Roll Hold Frame 5 1 33008202 Rod 3 4x21 6 2 WWSQ080B Washer SQ Struct 7 1 MM132 1496 End Cap 8 1 SSHC25160 Hex Cap Screw3 8 16 x 2 1 2 9 4 SSFC80032 Allen Cap Screw Flat6 32x1 2 ...

Page 38: ...Technical Manual Parts Lists 33 ...

Page 39: ...E NOTE 3 WIRING DIAGRAM 13 2 4080 130 MODULO DUAL OPTO ISO 14 2 4080 140 MODULE QUAD OUTPUT 15 1 4080 150 MODULE PROGRAM 16 1 4080 970 MODULE MEMORY 17 1 4080 980 MODULE SBUS CONT 18 1 4080 990R BOX POWER SUPPLY 19 1 AAVF51M1B AIR ELEC SWITCH 20 10 EEDC2X2 DUCT WIRING COVER 21 1 EECA491024 CONTACTOR MINI 22 11 FF1724 STRAIN RELIEF 23 8 FF264 341 TERMBLK WAGO GRAY 24 4 FF264 347 TERMBLK WAGO GRN 25...

Page 40: ...Technical Manual Parts Lists 35 ...

Page 41: ...Technical Manual Parts Lists 36 33005600 Prefeed Roller Assembly AAC Drawing Number 192155C Rev7 ...

Page 42: ...Technical Manual Parts Lists 37 ...

Page 43: ...Technical Manual Parts Lists 38 33005650A Bottom Puller Roller Assembly AAC Drawing Number 192913B Rev3 ...

Page 44: ...Technical Manual Parts Lists 39 3200PB1 PD Pneumatic Diagram 125389B ...

Page 45: ...Technical Manual Parts Lists 40 3200PB1 WD Wiring Diagram 125390B ...

Page 46: ...ent upon proper application installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in m...

Page 47: ... AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual quier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizado...

Page 48: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA ...